Emulsion aqueous phase

Figure 8 Griseofulvin flux enhancement factor = . Closed symbols represent TW 20 solutions, open symbols represent emulsions plotted as a function of the apparent TW 20 concentration in the emulsion aqueous phase.

It is quite clear, first of all, that since emulsions present a large interfacial area, any reduction in interfacial tension must reduce the driving force toward coalescence and should promote stability. We have here, then, a simple thermodynamic basis for the role of emulsifying agents. Harkins [17] mentions, as an example, the case of the system paraffin oil-water. With pure liquids, the inter-facial tension was 41 dyn/cm, and this was reduced to 31 dyn/cm on making the aqueous phase 0.00 IM in oleic acid, under which conditions a reasonably stable emulsion could be formed. On neutralization by 0.001 M sodium hydroxide, the interfacial tension fell to 7.2 dyn/cm, and if also made O.OOIM in sodium chloride, it became less than 0.01 dyn/cm. With olive oil in place of the paraffin oil, the final interfacial tension was 0.002 dyn/cm. These last systems emulsified spontaneously—that is, on combining the oil and water phases, no agitation was needed for emulsification to occur. 

The surfactant is initially distributed through three different locations dissolved as individual molecules or ions in the aqueous phase, at the surface of the monomer drops, and as micelles. The latter category holds most of the surfactant. Likewise, the monomer is located in three places. Some monomer is present as individual molecules dissolved in the water. Some monomer diffuses into the oily interior of the micelle, where its concentration is much greater than in the aqueous phase. This process is called solubilization. The third site of monomer is in the dispersed droplets themselves. Most of the monomer is located in the latter, since these drops are much larger, although far less abundant, than the micelles. Figure 6.10 is a schematic illustration of this state of affairs during emulsion polymerization. 

Emulsion polymerization also has the advantages of good heat transfer and low viscosity, which follow from the presence of the aqueous phase. The resulting aqueous dispersion of polymer is called a latex. The polymer can be subsequently separated from the aqueous portion of the latex or the latter can be used directly in eventual appUcations. For example, in coatings applications-such as paints, paper coatings, floor pohshes-soft polymer particles coalesce into a continuous film with the evaporation of water after the latex has been applied to the substrate. 

Monomer compositional drifts may also occur due to preferential solution of the styrene in the mbber phase or solution of the acrylonitrile in the aqueous phase (72). In emulsion systems, mbber particle size may also influence graft stmcture so that the number of graft chains per unit of mbber particle surface area tends to remain constant (73). Factors affecting the distribution (eg, core-sheU vs "wart-like" morphologies) of the grafted copolymer on the mbber particle surface have been studied in emulsion systems (74). Effects due to preferential solvation of the initiator by the polybutadiene have been described (75,76). 

The aqueous phase into which the monomer mix is dispersed is also prepared in a separate tank before transferring to the copolymerization ketde. It contains a catalyst, such as benzoyl peroxide [94-36-0], to initiate and sustain the polymerization reaction, and chemicals that aid in stabilizing the emulsion after the desired degree of dispersion is achieved. Careful adherence to predeterrnined reaction time and temperature profiles for each copolymer formulation is necessary to assure good physical durabiHty of the final ion-exchange product. 

Sta.g C I Pa.rtlcIeNucIea.tlon, At the start of a typical emulsion polymerization the reaction mass consists of an aqueous phase containing smaU amounts of soluble monomer, smaU spherical micelles, and much larger monomer droplets. The micelles are typicaUy 5—30-nm in diameter and are saturated with monomer emulsified by the surfactant. The monomer droplets are larger, 1,000—10,000-nm in diameter, and are also stabilized by the surfactant. 

The third generation are latices made with independentiy prepared surfactant to mimic the in situ prepared functional monomer surfactant. These emulsifiers are often A—B block polymers where A is compatible with the polymer and B with the aqueous phase. In this way surface adsorption of the surfactant is more likely. These emulsions are known to exhibit excellent properties. 

Initia.tors, The initiators most commonly used in emulsion polymerization are water soluble although partially soluble and oil-soluble initiators have also been used (57). Normally only one initiator type is used for a given polymerization. In some cases a finishing initiator is used (58). At high conversion the concentration of monomer in the aqueous phase is very low, leading to much radical—radical termination. An oil-soluble initiator makes its way more readily into the polymer particles, promoting conversion of monomer to polymer more effectively. 

Complex Coacervation. This process occurs ia aqueous media and is used primarily to encapsulate water-iminiscible Hquids or water-iasoluble soHds (7). In the complex coacervation of gelatin with gum arabic (Eig. 2), a water-iasoluble core material is dispersed to a desired drop size ia a warm gelatin solution. After gum arabic and water are added to this emulsion, pH of the aqueous phase is typically adjusted to pH 4.0—4.5. This causes a Hquid complex coacervate of gelatin, gum arabic, and water to form. When the coacervate adsorbs on the surface of the core material, a Hquid complex coacervate film surrounds the dispersed core material thereby forming embryo microcapsules. The system is cooled, often below 10°C, ia order to gel the Hquid coacervate sheU. Glutaraldehyde is added and allowed to chemically cross-link the capsule sheU. After treatment with glutaraldehyde, the capsules are either coated onto a substrate or dried to a free-flow powder. 

Solvent Evaporation. This encapsulation technology involves removing a volatile solvent from either an oil-in-water, oil-in-oil, or water-in-oH-in-water emulsion (19,20). In most cases, the shell material is dissolved in a volatile solvent such as methylene chloride or ethyl acetate. The active agent to be encapsulated is either dissolved, dispersed, or emulsified into this solution. Water-soluble core materials like hormonal polypeptides are dissolved in water that contains a thickening agent before dispersion in the volatile solvent phase that contains the shell material. This dispersed aqueous phase is gelled thermally to entrap the polypeptide in the dispersed aqueous phase before solvent evaporation occurs (21). 

The use of fine particle size iasoluble material, or diatomaceous earth-based fluid stmctuting agents, ia the aqueous phase also stabilizes some emulsions. A recipe for an emulsion of a Hquid, nondiscoloring antioxidant (Naugawhite) is given below ... 

In poly(vinyl acetate) copolymer emulsions, the properties are significantly affected by the composition of the aqueous phase and by the stabilizers and buffers used iu the preparation of these materials, along with the process conditions (eg, monomer concentrations, pH, agitation, and temperature). The emulsions are milk-white Hquids containing ca 55 wt % PVAc, the balance being water and small quantities of wetting agents or protective coUoids. 

The kinetics of vinyl acetate emulsion polymeriza tion in the presence of alkyl phenyl ethoxylate surfactants of various chain lengths indicate that part of the emulsion polymerization occurs in the aqueous phase and part in the particles (115). A study of the emulsion polymerization of vinyl acetate in the presence of sodium lauryl sulfate reveals that a water-soluble poly(vinyl acetate)—sodium dodecyl sulfate polyelectrolyte complex forms, and that latex stabihty, polymer hydrolysis, and molecular weight are controlled by this phenomenon (116). 

The term multiple emulsion describes a w/o emulsion ia an o/w emulsion. Eor example, when a w/o emulsion is added to water, no dispersion is expected unless the aqueous phase is fortified with a suitable emulsifier. The resultiag dispersioa may thea be a blead of a w/o and an o/w emulsion, or it may be a multiple emulsion of the w/o/w type. In this latter case, the initial w/o emulsion becomes the internal phase of the final product. Generally, these preparations are not very stable unless they are produced under rigidly controlled conditions (32,39,40). 

A.sahi Chemical EHD Processes. In the late 1960s, Asahi Chemical Industries in Japan developed an alternative electrolyte system for the electroreductive coupling of acrylonitrile. The catholyte in the Asahi divided cell process consisted of an emulsion of acrylonitrile and electrolysis products in a 10% aqueous solution of tetraethyl ammonium sulfate. The concentration of acrylonitrile in the aqueous phase for the original Monsanto process was 15—20 wt %, but the Asahi process uses only about 2 wt %. Asahi claims simpler separation and purification of the adiponitrile from the catholyte. A cation-exchange membrane is employed with dilute sulfuric acid in the anode compartment. The cathode is lead containing 6% antimony, and the anode is the same alloy but also contains 0.7% silver (45). The current efficiency is of 88—89%, with an adiponitrile selectivity of 91%. This process, started by Asahi in 1971, at Nobeoka City, Japan, is also operated by the RhcJ)ne Poulenc subsidiary, Rhodia, in Bra2il under Hcense from Asahi. 

Asahi also reports an undivided cell process employing a lead alloy cathode, a nickel—steel anode, and an electrolyte composed of an emulsion of 20 wt % of an oil phase and 80 wt % of an aqueous phase (125). The aqueous phase is 10 wt % K HPO, 3 wt % K B O, and 2 wt % (C2H (C4H )2N)2HP04. The oil phase is about 28 wt % acrylonitrile and 50 wt % adiponitrile. The balance of the oil phase consists of by-products and water. The cell operates at a current density of 20 A/dm at 50°C. Circulated across the cathode surface at a superficial velocity of 1.5 m/s is the electrolyte. A 91% selectivity to adiponitrile is claimed at a current efficiency of 90%. The respective anode and cathode corrosion rates are about mg/(Ah). Asahi s improved EHD process is reported to have been commercialized in 1987. 

The most common types of emulsions consist of only two Hquids, water and an oil. An o/w emulsion consists of oil droplets dispersed in a continuous aqueous phase, and a w/o emulsion consists of water droplets dispersed in oil (Fig. 1). Occasionally inversion takes place an o/w emulsion changes into w/o emulsion and vice versa. More complex emulsions such as double emulsions are formed because the water droplets in a continuous oil phase themselves contain dispersed oil droplets (Fig. 2). Such oil-in-water-in-oil emulsions are noted as o/w/o. In the same manner a w/o/w emulsion may be formed, which finds use as a system for slow deHvery, extraction, etc (6,7). 

This energy maximum is calculated from the electric surface potential. An approximation of this surface potential is the zeta potential, which is experimentally deterrnined with commercial instmments. For o/w emulsions with low electrolyte content in the aqueous phase, a zeta potential of 40 mV is sufficient to bring the energy maximum to this level. 

At low temperature, nonionic surfactants are water-soluble but at high temperatures the surfactant s solubUity in water is extremely smaU. At some intermediate temperature, the hydrophile—Hpophile balance (HLB) temperature (24) or the phase inversion temperature (PIT) (22), a third isotropic Hquid phase (25), appears between the oil and the water (Fig. 11). The emulsification is done at this temperature and the emulsifier is selected in the foUowing manner. Equal amounts of the oil and the aqueous phases with aU the components of the formulation pre-added are mixed with 4% of the emulsifiers to be tested in a series of samples. For the case of an o/w emulsion, the samples are left thermostated at 55°C to separate. The emulsifiers giving separation into three layers are then used for emulsification in order to find which one gives the most stable emulsion. 

The final factor influencing the stabiHty of these three-phase emulsions is probably the most important one. Small changes in emulsifier concentration lead to drastic changes in the amounts of the three phases. As an example, consider the points A to C in Figure 16. At point A, with 2% emulsifier, 49% water, and 49% aqueous phase, 50% oil and 50% aqueous phase are the only phases present. At point B the emulsifier concentration has been increased to 4%. Now the oil phase constitutes 47% of the total and the aqueous phase is reduced to 29% the remaining 24% is a Hquid crystalline phase. The importance of these numbers is best perceived by a calculation of thickness of the protective layer of the emulsifier (point A) and of the Hquid crystal (point B). The added surfactant, which at 2% would add a protective film of only 0.07 p.m to emulsion droplets of 5 p.m if all of it were adsorbed, has now been transformed to 24% of a viscous phase. This phase would form a very viscous film 0.85 p.m thick. The protective coating is more than 10 times thicker than one from the surfactant alone because the thick viscous film contains only 7% emulsifier the rest is 75% water and 18% oil. At point C, the aqueous phase has now disappeared, and the entire emulsion consists of 42.3% oil and 57.5% Hquid crystalline phase. The stabilizing phase is now the principal part of the emulsion. 

The teehniques of membrane extraetion permit an effieient and modern applieation of elassieal liquid-liquid extraetion (LLE) ehemistry to instmmental and automated operation. Various shorteomings of LLE are overeome by membrane extraetion teehniques as they use none or very little organie solvents, high enriehment faetors ean be obtained and there ai e no problems with emulsions. A three phase SLM system (aq/org/aq), where analytes are extraeted from the aqueous sample into an organie liquid, immobilized in a porous hydrophobie membrane support, and further to a seeond aqueous phase, is suitable for the extraetion of polar eompounds (aeidie or basie, ehai ged, metals, ete.) and it is eompatible with reversed phase HPLC. A two-phase system (aq/org) where analytes ai e extraeted into an organie solvent sepai ated from the aqueous sample by a hydrophobie porous membrane is more suitable for hydrophobie analytes and is eompatible with gas ehromatography. 

The polymers are usually supplied as emulsions which also differ in the particle size, the sign of the charge on the particle, the pH of the aqueous phase and in other details. 

A key factor in doing a successful suspension polymerization is the composition of the aqueous phase or stabilizer. Too much stabilizer results in emulsion polymerization, which produces small particles (less than 1 /cm). Too little stabilizer results in bulk polymerization. For the production of GPC gels, the ratio of aqueous phase to organic phase should be about 2 1. 

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