Membrane cation exchange

The fourth fully developed membrane process is electrodialysis, in which charged membranes are used to separate ions from aqueous solutions under the driving force of an electrical potential difference. The process utilizes an electrodialysis stack, built on the plate-and-frame principle, containing several hundred individual cells formed by a pair of anion- and cation-exchange membranes. The principal current appHcation of electrodialysis is the desalting of brackish groundwater. However, industrial use of the process in the food industry, for example to deionize cheese whey, is growing, as is its use in poUution-control appHcations. 

Sodium nitrite has been synthesized by a number of chemical reactions involving the reduction of sodium nitrate [7631-99-4] NaNO. These include exposure to heat, light, and ionizing radiation (2), addition of lead metal to fused sodium nitrate at 400—450°C (2), reaction of the nitrate in the presence of sodium ferrate and nitric oxide at - 400° C (2), contacting molten sodium nitrate with hydrogen (7), and electrolytic reduction of sodium nitrate in a cell having a cation-exchange membrane, rhodium-plated titanium anode, and lead cathode (8). 

Soluble Sta.nna.tes, Many metal staimates of formula M Sn(OH) are known. The two main commercial products are the soluble sodium and potassium salts, which are usually obtained by recovery from the alkaline detinning process. They are also produced by the fusion of stannic oxide with sodium hydroxide or potassium carbonate, respectively, followed by leaching and by direct electrolysis of tin metal in the respective caustic solutions in cells using cation-exchange membranes (27). Another route is the recovery from plating sludges. 

A.sahi Chemical EHD Processes. In the late 1960s, Asahi Chemical Industries in Japan developed an alternative electrolyte system for the electroreductive coupling of acrylonitrile. The catholyte in the Asahi divided cell process consisted of an emulsion of acrylonitrile and electrolysis products in a 10% aqueous solution of tetraethyl ammonium sulfate. The concentration of acrylonitrile in the aqueous phase for the original Monsanto process was 15—20 wt %, but the Asahi process uses only about 2 wt %. Asahi claims simpler separation and purification of the adiponitrile from the catholyte. A cation-exchange membrane is employed with dilute sulfuric acid in the anode compartment. The cathode is lead containing 6% antimony, and the anode is the same alloy but also contains 0.7% silver (45). The current efficiency is of 88—89%, with an adiponitrile selectivity of 91%. This process, started by Asahi in 1971, at Nobeoka City, Japan, is also operated by the RhcJ)ne Poulenc subsidiary, Rhodia, in Bra2il under Hcense from Asahi. 

Membranes Ion-exchange membranes are highly swollen gels containing polymers with a fixed ionic charge. In the interstices of the polymer are mobile counterions. A schematic diagram of a cation-exchange membrane is depicted in Fig. 22-57. 

Zinc is electrodeposited from the sodium zincate electrolyte during charge. As in the zinc/bromine battery, two separate electrolytes loops ("posilyte" and "nega-lyte") are required. The only difference is the quality of the separator The zinc/ bromine system works with a microporous foil made from sintered polymer powder, but the zinc/ferricyanide battery needs a cation exchange membrane in order to obtain acceptable coulombic efficiencies. The occasional transfer of solid sodium ferrocya-nide from the negative to the positive tank, to correct for the slow transport of complex cyanide through the membrane, is proposed [54],... 

Much more simply, the same result can be attained with bipolar membranes, membranes consisting of an anion- and cation-permeable (an anion- and cation-exchange) membrane laminated together. At such a membrane, when mounted between electrodes so that the cation-exchange layer faces the anode, water is split into and OH ions so that the acidic and alkaline solutions required for regeneration as above are produced at the respective surfaces of the bipolar membrane. When such membranes are suitably integrated into the sequence of membranes in the electrodialysis unit above, gas evolution at the electrodes is not needed the acid-base pair is produced with about half the power. 

FIG. 20-85 Schematic of Donnan dialysis using a cation-exchange membrane. 

Fig. 6.1 Distribution of cations and anions in pores of a cation-exchanger membrane depends on pore radius which decreases in the sequence A- B— C. In case C the membrane becomes permselective. (According to K. Sollner)... 

Because of the electroosmotic flux, a cation-exchanger membrane is less resistant to cation flux than to anion flux. 

In ED, cation-exchange membranes are alternated with anion-exchange membranes in a parallel manner to form compartments 0.5 to 1.0 mm thick. The entire membrane assembly is held between two electrodes. When an electrical potential is applied to the electrodes, all positive ions tend to travel towards the negative electrode, and all negative anions tend to move toward the positive electrode. 

Membrane cell A refinement of the Diaphragm cell process in which the diaphragm is made from a cation-exchange membrane. See also Castner-Kellner. 

Their availability has greatly expanded the potential for electrolytic processes in synthesis and fuel cells as well as in environmental control. Perfluorinated cation exchange membranes such as Nafion outlast the material that preceeded them by up to four and a half years [48], Unfortunately very little has been published on their behaviour outside their use in chlor-alkali electrolysis. 

L-Cysteine is a high value a-amino acid used world-wide in a scale of 1200-15001 year-1 as additive in foodstuffs, cosmetics or as intermediate or active agent (as antidote to several snake venoms) in the pharmaceutical industry. Chemical routes generally lack the efficiency of electrochemical techniques, or they produce mixtures of l- and d- forms rather than the L-isomer. The most common electrochemical route is the cathodic reduction of L-Cystine in acid (usually HC1) solution to produce the stable hydrochloride. In Table 10, the charateristic data for a laboratory bench, laboratory pilot and a product pilot reaction using a DEM filter press are compared [13]. A production scale study was carried out in a filterpress reactor divided by a cation exchange membrane with a total area of 10.5 m2. The typical product inventory was 450 kg/24-hour batch time. For more details see Ref. [13]. 

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