Corrosion separators

The polymer-supported catalysts are thus important conceptually in linking catalysis in solutions and catalysis on supports. The acid—base chemistry is fundamentally the same whether the catalytic groups are present in a solution or anchored to the support. The polymer-supported catalysts have replaced acid solutions in numerous processes because they minimise the corrosion, separation, and disposal problems posed by mineral acids. 

Cationic surfactants have applications such as inhibiting the growth of bacteria, inhibiting corrosion, separating phosphate ore from silica and potassium chloride from sodium chloride (flotation agents), and they serve well as fabric softeners, antistatic agents, and hair conditioners. 

Whether the total corrosion process is determined by the kinetics of anodic metal dissolution or the cathodic process depends on the size of the cathode and the kinetics of the partial electrode processes. The slowest reaction is the rate-determining step, as is usual in kinetics. In the case of a well-passivated valve metal, this is most probably the cathodic reaction, whereas for metals with semiconducting oxides, the rate-determining step win he anodic metal dissolution. In order to study the partial reactions of pitting corrosion separately, potentiostatic experiments are preferred. The cathodic process is replaced hy the electronic circuit of the potentiostat to investigate the anodic metal... 

CO2 corrosion often occurs at points where there is turbulent flow, such as In production tubing, piping and separators. The problem can be reduced it there is little or no water present. The initial rates of corrosion are generally independent of the type of carbon steel, and chrome alloy steels or duplex stainless steels (chrome and nickel alloy) are required to reduce the rate of corrosion. 

Knockout vessels are the most common form of basic separator. The vessel contains no internals and demisting efficiency is poor. However, they perform well in dirty service conditions (i.e. where sand, water and corrosive products are carried in the well stream). 

Produced water has to be separated from oil for two main reasons, firstly because the customer is buying oil not water, and secondly to minimise costs associated with evacuation (e.g., volume pumped, corrosion protection for pipelines). A water content of less than 0.5% is a typical specification for sales crude. 

To prepare gas for evacuation it is necessary to separate the gas and liquid phases and extract or inhibit any components in the gas which are likely to cause pipeline corrosion or blockage. Components which can cause difficulties are water vapour (corrosion, hydrates), heavy hydrocarbons (2-phase flow or wax deposition in pipelines), and contaminants such as carbon dioxide (corrosion) and hydrogen sulphide (corrosion, toxicity). In the case of associated gas, if there is no gas market, gas may have to be flared or re-injected. If significant volumes of associated gas are available it may be worthwhile to extract natural gas liquids (NGLs) before flaring or reinjection. Gas may also have to be treated for gas lifting or for use as a fuel. 

Benzylatnine. Warm an alcoholic suspension of 118-5 g. of finely-powdered benzyl phthalimide with 25 g. of 100 per cent, hydrazine hydrate (CAUTION corrosive liquid) a white, gelatinous precipitate is produced rapidly. Decompose the latter (when its formation appears complete) by heating with excess of hydrochloric acid on a steam bath. Collect the phthalyl hydrazide which separates by suction filtration, and wash it with a little water. Concentrate the filtrate by distillation to remove alcohol, cool, filter from the small amount of precipitated phthalyl hydrazide, render alkaline with excess of sodium hydroxide solution, and extract the liberated benzylamine with ether. Dry the ethereal solution with potassium hydroxide pellets, remove the solvent (compare Fig. //, 13, 4) on a water bath and finally distil the residue. Collect the benzylamine at 185-187° the 3ueld is 50 g. 

Common alloying elements include nickel to improve low temperature mechanical properties chromium, molybdenum, and vanadium to improve elevated-temperature properties and silicon to improve properties at ordinary temperatures. Low alloy steels ate not used where corrosion is a prime factor and are usually considered separately from stainless steels. 

The practical problems He ia the separatioa of the chlorine from the hydrogea chloride and nitrous gases. The dilute nitric acid must be reconcentrated and corrosion problems are severe. Suggested improvements iaclude oxidation of concentrated solutions of chlorides, eg, LiCl, by nitrates, followed by separation of chlorine from nitrosyl chloride by distillation at 135°C, or oxidation by a mixture of nitric and sulfuric acids, separating the... 

Formex pro-cess, Snam-progetti /V-formyl-morph o-line (FM) water is added to the FM to increase its se-lectivity and also to avoid high reboiler temperatures during solvent recovery by distillation 40 perforated-tray ex-tractor, FM density at 1.15 aids phase separation low corrosion allows use of carbon steel equipment... 

Hafnium neutron absorption capabilities have caused its alloys to be proposed as separator sheets to allow closer spacing of spent nuclear fuel rods in interim holding ponds. Hafnium is the preferred material of constmction for certain critical mass situations in spent fuel reprocessing plants where hafnium s excellent corrosion resistance to nitric acid is also important. 

Montedison and Mitsui Petrochemical iatroduced MgCl2-supported high yield catalysts ia 1975 (7). These third-generation catalyst systems reduced the level of corrosive catalyst residues to the extent that neutralization or removal from the polymer was not required. Stereospecificity, however, was iasufficient to eliminate the requirement for removal of the atactic polymer fraction. These catalysts are used ia the Montedison high yield slurry process (Fig. 9), which demonstrates the process simplification achieved when the sections for polymer de-ashing and separation and purification of the hydrocarbon diluent and alcohol are eliminated (121). These catalysts have also been used ia retrofitted RexaH (El Paso) Hquid monomer processes, eliminating the de-ashing sections of the plant (Fig. 10) (129). 

Desalting is a water-washing operation performed at the production field and at the refinery site for additional cmde oil cleanup. If the petroleum from the separators contains water and dirt, water washing can remove much of the water-soluble minerals and entrained soflds. If these cmde oil contaminants are not removed, they can cause operating problems duting refinery processiag, such as equipment plugging and corrosion as well as catalyst deactivation. 

In wetted-wall units, the walls of a tall circular, slightly tapered combustion chamber are protected by a high volume curtain of cooled acid flowing down inside the wall. Phosphoms is atomized by compressed air or steam into the top of the chamber and burned in additional combustion air suppHed by a forced or induced draft fan. Wetted-waU. plants use 25—50% excess combustion air to reduce the tail-gas volume, resulting in flame temperatures in excess of 2000°C. The combustion chamber maybe refractory lined or made of stainless steel. Acid sprays at the bottom of the chamber or in a subsequent, separate spraying chamber complete the hydration of phosphoms pentoxide. The sprays also cool the gas stream to below 100°C, thereby minimising corrosion to the mist-collecting equipment (typically type 316 stainless steel). 

Vapor-phase catalytic oxidation of dutene is a mote direct route to the dianhydtide. Hbls in Europe apparently uses this route, which eliminates the need for a separate dehydration step and for handling of any oxidants or solvents. Continuous operation is faciHtated, corrosion is minimized, and product recovery is simplified. The vapor-phase oxidation of dutene is similar to that of o-xylene to phthaHc anhydtide, and phthaHc anhydtide units can be... 

---