Corrosion controlling mechanisms

Exterior durability. Corrosion control. Mechanical properties. Architectural coatings. Product coatings. 

Sacrificial coatings consist of (i) organic zinc-rich primers (ii) inorganic zinc-rich primers. Corrosion control mechanism by zinc-rich primers may be visualized to occur as shown in Figure 1.65. 

The anion that is incorporated into a conjugated polymer on oxidation is called the dopant ion. This anion is released upon reduction of the polymer (Figure 15.2) and may play an important role in the corrosion control mechanism of CP films. Several studies have addressed the influence of the dopant ion on corrosion behavior [40,101-108]. By selecting the dopant ion to be a known corrosion inhibitor, the... 

We thank our students, postdoctoral associates, and visiting faculty and collaborators, past and present, who have contributed greatly to our efforts to explore corrosion and corrosion control mechanisms through the use of scanning probe techniques. The support of our research by the Air Force Office of Scientific Research and the Concordia Chemistry Research Endowment is gratefully acknowledged. 

The Institute has many-year experience of investigations and developments in the field of NDT. These are, mainly, developments which allowed creation of a series of eddy current flaw detectors for various applications. The Institute has traditionally studied the physico-mechanical properties of materials, their stressed-strained state, fracture mechanics and developed on this basis the procedures and instruments which measure the properties and predict the behaviour of materials. Quite important are also developments of technologies and equipment for control of thickness and adhesion of thin protective coatings on various bases, corrosion control of underground pipelines by indirect method, acoustic emission control of hydrogen and corrosion cracking in structural materials, etc. 

Coatings, Paints, and Pigments. Various slightly soluble molybdates, such as those of zinc, calcium, and strontium, provide long-term corrosion control as undercoatings on ferrous metals (90—92). The mechanism of action presumably involves the slow release of molybdate ion, which forms an insoluble ferric molybdate protective layer. This layer is insoluble in neutral or basic solution. A primary impetus for the use of molybdenum, generally in place of chromium, is the lower toxicity of the molybdenum compound. 

Corrosion control requires a change in either the metal or the environment. The first approach, changing the metal, is expensive. Also, highly alloyed materials, which are resistant to general corrosion, are more prone to failure by localized corrosion mechanisms such as stress corrosion cracking. 

The contact ends of printed circuit boards are copper. Alloys of nickel and iron are used as substrates in hermetic connectors in which glass (qv) is the dielectric material. Terminals are fabricated from brass or copper from nickel, for high temperature appHcations from aluminum, when aluminum conductors are used and from steel when high strength is required. Because steel has poor corrosion resistance, it is always plated using a protective metal, such as tin (see Tin and tin alloys). Other substrates can be unplated when high contact normal forces, usually more than 5 N, are available to mechanically dismpt insulating oxide films on the surfaces and thereby assure metaUic contact (see Corrosion and corrosion control). 

Duncan and Frankenthal report on the effect of pH on the corrosion rate of gold in sulphate solutions in terms of the polarization curves. It was found that the rate of anodic dissolution is independent of pH in such solutions and that the rate controlling mechanism for anodic film formation and oxygen evolution are the same. For the open circuit behaviour of ferric oxide films on a gold substrate in sodium chloride solutions containing low iron concentration it is found that the film oxide is readily transformed to a lower oxidation state with a Fe /Fe ratio corresponding to that of magnetite . 

The explicit aims of boiler and feed-water treatment are to minimise corrosion, deposit formation, and carryover of boiler water solutes in steam. Corrosion control is sought primarily by adjustment of the pH and dissolved oxygen concentrations. Thus, the cathodic half-cell reactions of the two common corrosion processes are hindered. The pH is brought to a compromise value, usually just above 9 (at 25°C), so that the tendency for metal dissolution is at a practical minimum for both steel and copper alloys. Similarly, by the removal of dissolved oxygen, by a combination of mechanical and chemical means, the scope for the reduction of oxygen to hydroxyl is severely constrained. 

Any fundamental classification of corrosion control must be based on the electrochemical mechanism of corrosion, and Evans diagrams may be constructed (Fig. 1.27, Section 1.4) illustrating... 

The precise protocols necessary to achieve effective corrosion control will vary dependent on individual boiler design and operation. For example, control of alkalinity is fundamental in controlling corrosion mechanisms. In small to midsize, general-purpose and industrial boilers, it is common practice to obtain adequate BW alkalinity as part of any water treatment program that operates under a free-caustic regimen. This approach generally is perfectly acceptable, and such programs normally can be relied on to ensure a clean, scale- and corrosion-free boiler. 

The symposium on which this book is based was organized to provide a forum for discussion of recent advances in the use of polymeric materials in corrosion control. Most of the papers presented in the symposium are included in this volume. Several chapters have been added. These include an introductory overview as well as separate review chapters on how organic coating systems protect against corrosion, on mechanisms of adhesion loss of organic coatings, and on the interfacial chemistry of adhesion loss in aggressive environments. 

The present chapter begins with a brief overview of metallic corrosion and mechanisms of corrosion control. Methods of evaluating polymer performance and electrochemical characterization techniques are discussed. Barrier and adhesion aspects of corrosion control are reviewed, and some critical issues needing further study are outlined. 

Corrosion can be controlled by Isolation of the metal from the corrosive environment by suppression of the anodic dissolution of metal and by suppression of the corresponding cathodic reaction. Isolation of corrosion prone metals from corrosive environments is probably the most general mechanism of the corrosion protection afforded by paint films, sealers, and similar polymer-based materials. Effective isolation requires that polymeric materials have good barrier properties and remain adherent in the presence of water and the products of metallic corrosion. Barrier properties and adhesion aspects of corrosion control are discussed in detail in subsequent sections. 

Corrosion is the deterioration of a material by reaction with its enviromnent. Although the term is used primarily in conjunction with the deterioration of metals, the broader definition allows it to be used in conjunction with all types of materials. We will limit the description to corrosion of metals and alloys for the moment and will save the degradation of other types of materials, such as polymers, for a later section. In this section, we will see how corrosion is perhaps the clearest example of the battle between thermodynamics and kinetics for determining the likelihood of a given reaction occurring within a specified time period. We will also see how important this process is from an industrial standpoint. For example, a 1995 study showed that metallic corrosion costs the U.S. economy about 300 billion each year and that 30% of this cost could be prevented by using modem corrosion control techniques [9], It is important to understand the mechanisms of corrosion before we can attempt to control it. 

The slope is indicative of the type of release mechanism. A slope of 0.5 indicates a diffusion-controlled release a slope of 1.0 indicates that a corrosion-related mechanism is operable.The diffusion release mechanism is characterized by surface adsorption, ion exchange, and migration. Chemical corrosion, or alteration of the silicate lattice, is characterized by hydroxyl attack on silicon or by hydrogen attack on bridging oxygens. 

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