Copolymers of fluorine

Some other reported results for thermal decomposition of copolymers of fluorinated and other halogenated olefins are indicated in Table 6.3 11. 

II. Elementorganic polymers and copolymers copolymers of fluorinated olefins [10-21] poly(perfluoroalkyl- methacrylates) and perfluoroalkylmethacrylates copolymers [1-3, 22-34] poly(organosiloxanes) [25, 35] fluorine-containing poly(organo siloxanes) [36] fluorine-containing copolymers with side functional (hydroxy) groups [37, 38], and others [1]. 

The perfluorohydrocarbon polymers are among the most thermally resistant organic polymers. Polytetrafluoroethylene (PTFE), polytrifluoroethylene and various copolymers of fluorine-containing monomers are the most important among them. 

Akutin and co-workers [159] made block and graft copolymer of fluorine-containing polymers or polysiloxanes as one component and poly(methyl methacrylate), poly(vinyl chloride), and ethylcellulose as the second. During the irradiation, samples were withdrawn at regular intervals in order to determine the extent of reaction by the decrease in solution viscosity, rj. In other cases, a recombination of macroradicals into new polymeric species caused an increase in the viscosity. The sign and rate of change of rj was thus different for different systems. 

Analogously, block copolymers of fluorinated norbornenes and fluorinated norbornadienes of type (88) have been prepared by this procedure. 

Certain fluorocarbon processing aids are known to partially alleviate melt defects in extrudable thermoplastic hydrocarbon polymers and allow for faster, more efficient extrusion. Blatz first described the use of fluorocarbon polymer process aids with melt extrudable hydrocarbon polymers wherein the fluorinated polymers are homopolymers and copolymers of fluorinated olefins having an atomic fluorine to carbon ratio of at least 1 2, wherein the fluorocarbon polymers have melt flow characteristics similar to that of the hydrocarbon polymers (4). 

Metal-organic complexes and amorphous fluoropolymers used as catalysts in many organic syntheses exhibit excellent solubility in ScCO [9]. Fluoropolymers such as poly(chlorotrifluoroethylene), fluorinated polyacrylates, copolymers of fluorinated acrylates with methacrylate, n-butyl acrylate, styrene, ethylene, etc. which are used to enhance the solubility of the catalyst are also reported to be highly soluble in SCCO2 [9]. Temperature and pressure dependent catalyst solubility not only enhances its activity, but also permits easy recovery and recycle of the catalyst at the end of the reaction. It is possible to precipitate the catalyst and sometimes the product by suitable adjustments in temperature and pressure, and integrate reaction and separation. 

The equimolar copolymer of ethylene and tetrafluoroethylene is isomeric with poly(vinyhdene fluoride) but has a higher melting point (16,17) and a lower dielectric loss (18,19) (see Fluorine compounds, organic-poly(VINYLIDENE fluoride)). A copolymer with the degree of alternation of about 0.88 was used to study the stmcture (20). Its unit cell was determined by x-ray diffraction. Despite irregularities in the chain stmcture and low crystallinity, a unit cell and stmcture was derived that gave a calculated crystalline density of 1.9 g/cm. The unit cell is befleved to be orthorhombic or monoclinic (a = 0.96 nm, b = 0.925 nm, c = 0.50 nm 7 = 96%. 

Alternation is usually above 90%. Nearly perfect alternation of isomeric units in a ca 1 1 monomer ratio has been confirmed by infrared spectroscopy. Bands at 733 and 721 cm have an intensity proportional to the concentration of (CH2) groups (n = 4 and <6, respectively) present in a copolymer containing 46 mol % tetrafluoroethylene intensity decreases with increasing concentration of fluorinated monomer. 

Uses. Vinyhdene fluoride is used for the manufacture of PVDF and for copolymerization with many fluorinated monomers. One commercially significant use is the manufacture of high performance fluoroelastomers that include copolymers of VDF with hexafluoropropylene (HFP) (62) or chlorotrifluoroethylene (CTFE) (63) and terpolymers with HEP and tetrafluoroethylene (TEE) (64) (see Elastomers, synthetic-fluorocarbon elastomers). There is intense commercial interest in thermoplastic copolymers of VDE with HEP (65,66), CTEE (67), or TEE (68). Less common are copolymers with trifluoroethene (69), 3,3,3-trifluoro-2-trifluoromethylpropene (70), or hexafluoroacetone (71). Thermoplastic terpolymers of VDE, HEP, and TEE are also of interest as coatings and film. A thermoplastic elastomer that has an elastomeric VDE copolymer chain as backbone and a grafted PVDE side chain has been developed (72). 

Mihtary interest in the development of fuel and thermal resistant elastomers for low temperature service created a need for fluorinated elastomers. In the early 1950s, the M. W. Kellogg Co. in a joint project with the U.S. Army Quartermaster Corps, and 3M in a joint project with the U.S. Air Force, developed two commercial fluorocarbon elastomers. The copolymers of vinyUdene fluoride, CF2=CH2, and chlorotrifluoroethylene, CF2=CFC1, became available from Kellogg in 1955 under the trademark of Kel-F (1-3) (see Fluorine compounds, ORGANic-POLYcm.OROTRiFLUOROETHYLENE Poly(vinylidene) fluoride). In 1956, 3M introduced a polymer based on poly(l,l-dihydroperfluorobutyl acrylate) trademarked 3M Brand Fluorombber 1F4 (4). The poor balance of acid, steam, and heat resistance of the latter elastomer limited its commercial use. 

Fig. 3. The percent volume swell in benzene after seven days at 21°C compared with the wt % of fluorine on standard recommended compounds. A, copolymers of vinyUdene fluoride—hexafluoropropylene B, terpolymers of vinyUdene fluoride—hexafluoropropylene—tetrafluoroethylene C, terpolymers of vinyhdene fluoride—hexafluoropropylene—tetrafluoroethylene-cure site monomer D, copolymer of tetrafluoroethylene—perfluoro(methyl vinyl ether)-cure...

The most chemical-resistant plastic commercially available today is tetrafluoroethylene or TFE (Teflon). This thermoplastic is practically unaffected by all alkahes and acids except fluorine and chlorine gas at elevated temperatures and molten metals. It retains its properties up to 260°C (500°F). Chlorotrifluoroethylene or CTFE (Kel-F, Plaskon) also possesses excellent corrosion resistance to almost all acids and alkalies up to 180°C (350°F). A Teflon derivative has been developed from the copolymerization of tetrafluoroethylene and hexafluoropropylene. This resin, FEP, has similar properties to TFE except that it is not recommended for continuous exposures at temperatures above 200°C (400°F). Also, FEP can be extruded on conventional extrusion equipment, while TFE parts must be made by comphcated powder-metallurgy techniques. Another version is poly-vinylidene fluoride, or PVF2 (Kynar), which has excellent resistance to alkahes and acids to 150°C (300°F). It can be extruded. A more recent development is a copolymer of CTFE and ethylene (Halar). This material has excellent resistance to strong inorganic acids, bases, and salts up to 150°C. It also can be extruded. 

The inability to process PTFE by conventional thermoplastics techniques has nevertheless led to an extensive search for a melt-processable polymer but with similar chemical, electrical, non-stick and low-friction properties. This has resulted in several useful materials being marketed, including tetrafluoro-ethylene-hexafluoropropylene copolymer, poly(vinylidene fluoride) (Figure 13.1(d)), and, most promisingly, the copolymer of tetrafluoroethylene and perfluoropropyl vinyl ether. Other fluorine-containing plastics include poly(vinyl fluoride) and polymers and copolymers based on CTFE. 

Fluorinated rubbers, copolymers of hexafluoropropylene and vinylidene-fluorides, have excellent resistance to oils, fuels and lubricants at temperatures up to 200°C. They have better resistance to aliphatic, aromatic and chlorinated hydrocarbons and most mineral acids than other rubbers, but their high cost restricts their engineering applications. Cheremisinoff et al. [54] provide extensive physical and mechanical properties data on engineering plastics. A glossary of terms concerned with fabrication and properties of plastics is given in the last section of this chapter. 

Materials compatibility. We use scrupulously clean and scratch-free FEP (FEP is the acronym for the copolymer of tetrafluoroethylene and hexafluoropropylene) tubing for handling our mixtures of fluorine and nitrogen at ambient temperature. Corrugated FEP tubing is convenient for making strain-free assemblies. We have found that Monel is excellent for use with dry molten KF-2HF. Mild steel corrodes slowly and stainless steels corrode rapidly. Kel-F polychlorotrifluoroethylene is satisfactory for use with HF and with KF-2HF polypropylene and polymethylpentene are not satisfactory. 

A variety of ionomers have been described in the research literature, including copolymers of a) styrene with acrylic acid, b) ethyl acrylate with methacrylic acid, and (c) ethylene with methacrylic acid. A relatively recent development has been that of fluorinated sulfonate ionomers known as Nafions, a trade name of the Du Pont company. These ionomers have the general structure illustrated (10.1) and are used commercially as membranes. These ionomers are made by copolymerisation of the hydrocarbon or fluorocarbon monomers with minor amounts of the appropriate acid or ester. Copolymerisation is followed by either neutralisation or hydrolysis with a base, a process that may be carried out either in solution or in the melt. 

Table 9 General characteristics of fluorinated phosphazene polymers and copolymers ...

Polymers with a sizable number of ionic groups and a relatively nonpolar backbone are known as ionomers. The term was first used for copolymers of ethylene with carboxylated monomers (such as methacrylic acid) present as salts, and cross-linked thermoreversibly by divalent metal ions. Such polymers are useful as transparent packaging and coating materials. Their fluorinated forms have been made into very interesting ion-exchange membranes (considered further below). 

Permeation tubes are very popular devices for generating stemdard vapor concentrations. The permeation tube contains a volatile liquid sealed in an inert permeable membrane, usually Teflon or a fluorinated copolymer of ethylene and propylene, through which it diffuses at a fixed and controlled rate. The driving force for the process is the dif ce in partial... 

The commercially available materials are copolymers of vinylidene fluoride and hexafluoropropylene, and generally have a fluorine content in the range of 65-69% fluorine. 

Neumann and coworkers [165] synthesized tetrafluorinated-PPV copolymer 133 and studied its light-emitting properties. However, this material was quite unsuccessful for LED applications increasing the amount of fluorinated comonomer resulted in a dramatic decrease of the PLQY and the turn-on voltage of the devices was above 30 V (which could only be realized in ac mode due to device shorting). The quenching was less pronounced for an analogous copolymer with MEH-PPV (134), which showed an EL efficiency of up to 0.08 cd/A (in ITO/PEDOT/134/Ca diode) [166] (Chart 2.26). 

Herein we present the synthesis of two series of fluorinated acrylate polymers and copolymers derived from commercially available hexafluoro-2-hydroxy-2(4-fluorophenyl)propane. The solubility, film-forming ability, thermal stability, and water absorption in these polymers have been studied. 

Fluorinated polymers, especially polytetrafluoroethylene (PTFE) and copolymers of tetrafluoroethylene (TFE) with hexafluoropropylene (HFP) and perfluorinated alkyl vinyl ethers (PFAVE) as well as other fluorine-containing polymers are well known as materials with unique inertness. However, fluorinated polymers with functional groups are of much more interest because they combine the merits of pefluorinated materials and functional polymers (the terms functional monomer/ polymer will be used in this chapter to mean monomer/polymer containing functional groups, respectively). Such materials can be used, e.g., as ion exchange membranes for chlorine-alkali and fuel cells, gas separation membranes, solid polymeric superacid catalysts and polymeric reagents for various organic reactions, and chemical sensors. Of course, fully fluorinated materials are exceptionally inert, but at the same time are the most complicated to produce. 

Micelle formation of our block copolymers in fluorinated solvents indicates that these polymers might act as stabilizers or surfactants in a number of stabilization problems with high technological impact, e.g., the surface between standard polymers and media with very low cohesion energy such as short-chain hydrocarbons (isopentane, butane, propane), fluorinated solvents (hexafluoroben-zene, perfluoro(methylcyclohexane), perfluorohexane) and supercritical C02. As... 

To keep the precipitating polymers in the dispersed state throughout the polymerization, requires steric stabilizers. This problem is classically tackled via copolymerization with fluoroalkylmethacrylates or the addition of fluorinated surfactants, both being only weak steric stabilizers. DeSimone el al. also applied a fluorinated block copolymer,9 proving the superb stabilization efficiency of such systems via a rather small particle size. One goal of the present chapter is therefore an investigation of our fluorinated block copolymers as steric stabilizers in low-cohesion-energy solvents. 

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