Copolymerisation of Ethylene and a-Olefins

Olefin copolymerisations, especially those of ethylene with propylene and/or another a-olefin, lead to copolymers that are of great practical importance the total production volume of such olefin copolymers is comparable with that of olefin homopolymers [30]. 

Of particular interest are random copolymers of ethylene and propylene, which are obtainable with soluble vanadium-based Ziegler-Natta catalysts such as V(Acac)3—AlEt2Cl [453], VOCl3-AlEt2Cl [72], VOC13-A1(/-Bu)2C1 

Random ethylene/propylene copolymers are amorphous and represent an interesting class of synthetic elastomers. The introduction of double bonds, useful for sulphur vulcanisation in the copolymer, can be achieved by copolymerisation of ethylene and propylene with non-conjugated dienes containing only one double bond capable of insertion for instance, 1,4-hexadiene, dicy-clopentadiene and 5-ethylidene-2-norbornene (endocyclic double bond) 

It is interesting that some heterogeneous superhigh-activity Ziegler-Natta catalysts such as MgC /TiCU/LB—AlEt3 also yield random ethylene/propylene copolymers. These copolymers, however, exhibit a blocky nature and highly isotactic propylene sequences (with no 2,1-inserted propylene units) that contribute to undesired crystallinity [68,456]. 

The extent of comonomer selectivity of the heterogeneous Ziegler-Natta catalysts is particularly evident in the copolymerisation of the two enantiomers of a racemic a-olefin. In fact, with TiCl3—AIR2CI [374] or MgCk/TiCU AlEh [375], macromolecules containing a prevalence of monomeric units arising from 

---

Also, the copolymerisation of ethylene and a-olefins can be readily performed using Phillips catalysts. The copolymerisation of ethylene with 1-butene or 1-hexene is the basis of the large expanding linear low-density polyethylene market [28,37,43,237]. 

Copolymerisation of Ethylene and a-Olefins with Carbon Monoxide... 

Functionalised a-olefins capable of undergoing insertion polymerisation with Ziegler-Natta catalysts are, in principle, monomers in which the heteroatom (X) does not electronically interact with the double bond to be polymerised in such monomers, the heteroatom is separated from the double bond CH2=CH-(CH2)x X [326,384,518,522-528], Monomers with the heteroatom directly bound to the double bond, i.e. those of the CH2=CH-X type, may also undergo polymerization, but when the heteroatom is silicon or tin (X= Si, Sn) [522-526], Representative examples of the insertion polymerisation of functionalised a-olefins and their copolymerisation with ethylene and a-olefins in the presence of heterogeneous Ziegler-Natta catalysts are shown in Table 3.7 [2,241,326,384,518,522-528],... 

Many monomers have been copolymerised with ethylene using a variety of polymerisation systems, in some cases leading to commercial products. Copolymerisation of ethylene with other olefins leads to hydrocarbon polymers with reduced regularity and hence lower density, inferior mechanical properties, lower softening point and lower brittle point. 

Coordination catalysts allowed for the first time the copolymerisation of ethylene with other olefins such as 1-butene, 1-hexene or 1-octene, which, by introducing side branches, reduces the crystallinity and allows a linear low-density polyethylene to be produced at comparatively low pressures [136], Figure 2.3 shows schematic structures for the three polyethylenes, with the main features exaggerated for emphasis [46]. 

Coordination Homopolymerisation and Copolymerisation of Functionalised a-Olefins with Ethylene and a-Olefins... 

Table 3.7 Insertion homopolymerisation and copolymerisation of functionalised a-olefins with ethylene and a-olefins in the presence of heterogeneous Ziegler-Natta catalysts...

Give reasons why ethylene and a-olefins undergo copolymerisation with carbon monoxide in the presence of coordination catalysts. 

Similarly, the same catalysts that promote the syndiospecific polymerisation of styrene also polymerise ethylene and a-olefins [106,107], ring-substituted styrenes [6] and conjugated dienes [44,74,108-110], These monomers can also be copolymerised with each other [111-114], Substituted styrenes, which yield syndiotactic polymers by polymerisation run with syndiospecific catalysts, form copolymers with styrene the polymerisation rate increases with increasing nucleophilicity of the comonomer. The random copolymers formed are co-syndiotactic [6,111,112]. 

AH higher a-olefins, in the presence of Ziegler-Natta catalysts, can easily copolymerise both with other a-olefins and with ethylene (51,59). In these reactions, higher a-olefins are all less reactive than ethylene and propylene (41). Their reactivities in the copolymerisation reactions depend on the sise and the branching degree of their alkyl groups (51) (see Olefin polya rs, linear low density polyethylene). 

Another important use of BCl is as a Ftiedel-Crafts catalyst ia various polymerisation, alkylation, and acylation reactions, and ia other organic syntheses (see Friedel-Crafts reaction). Examples include conversion of cyclophosphasenes to polymers (81,82) polymerisation of olefins such as ethylene (75,83—88) graft polymerisation of vinyl chloride and isobutylene (89) stereospecific polymerisation of propylene (90) copolymerisation of isobutylene and styrene (91,92), and other unsaturated aromatics with maleic anhydride (93) polymerisation of norhornene (94), butadiene (95) preparation of electrically conducting epoxy resins (96), and polymers containing B and N (97) and selective demethylation of methoxy groups ortho to OH groups (98). 

The same group of coordination polymerisations in which alkene undergoes re complex formation with the metal atom includes the copolymerisation of ethylene, a-olefins, cycloolefins and styrene with carbon monoxide in the presence of transition metal-based catalysts [54-58], In this case, however, the carbon monoxide comonomer is complexed with the transition metal via the carbon atom. Coordination bond formation involves the overlapping of the carbon monoxide weakly antibonding and localised mostly at the carbon atom a orbital (electron pair at the carbon atom) with the unoccupied hybridised metal orbitals and the overlapping of the filled metal dz orbitals with the carbon monoxide re -antibonding orbital (re-donor re bond) [59], The carbon monoxide coordination with the transition metal is shown in Figure 2.2. 

Styrene undergoes copolymerisation with ethylene and various a-olefins in the presence of heterogeneous Ziegler-Natta catalysts. Its reactivity in the copolymerisation is quite low, which is illustrated by the values of the relative reactivity ratios, r and r2, presented in Table 4.5 [118]. One may note, however, a considerably high relative reactivity of styrene in copolymerisation with vinyl-cyclohexane. The copolymerisation of styrene with small amounts of a-olefin, such as 1-octene or 1-decene, yields copolymers of reduced crystallinity and thus reduced brittleness compared with the homopolymer of styrene. 

Chromium Oxide-Based Catalysts. Chromium oxide-based catalysts were originally developed by Phillips Petroleum Company for the manufacture of HDPE resins subsequendy, they have been modified for ethylene—a-olefin copolymerisation reactions (10). These catalysts use a mixed sihca—titania support containing from 2 to 20 wt % of Ti. After the deposition of chromium species onto the support, the catalyst is first oxidised by an oxygen—air mixture and then reduced at increased temperatures with carbon monoxide. The catalyst systems used for ethylene copolymerisation consist of sohd catalysts and co-catalysts, ie, triaLkylboron or trialkyl aluminum compounds. Ethylene—a-olefin copolymers produced with these catalysts have very broad molecular weight distributions, characterised by M.Jin the 12—35 and MER in the 80—200 range. 

Ethylene has also been copolymerised with a number of non-olefinic monomers and of the copolymers produced those with vinyl acetate have so far proved the most significant commercially . The presence of vinyl acetate residues in the chain reduces the polymer regularity and hence by the vinyl acetate content the amount of crystallinity may be controlled. Copolymers based on 45% vinyl acetate are rubbery and may be vulcanised with peroxides. They are commercially available (Levapren). Copolymers with about 30% vinyl acetate residues (Elvax-Du Pont) are flexible resins soluble in toluene and benezene at room temperature and with a tensile strength of about lOOOlbf/in (6.9 MPa) and a density of about 0.95 g/cm. Their main uses are as wax additives and as adhesive ingredients. 

Coordination polymerisation via re complexes comprises polymerisation and copolymerisation processes with transition metal-based catalysts of unsaturated hydrocarbon monomers such as olefins [11-19], vinylaromatic monomers such as styrene [13, 20, 21], conjugated dienes [22-29], cycloolefins [30-39] and alkynes [39-45]. The coordination polymerisation of olefins concerns mostly ethylene, propylene and higher a-olefins [46], although polymerisation of cumulated diolefins (allenes) [47, 48], isomerisation 2, co-polymerisation of a-olefins [49], isomerisation 1,2-polymerisation of /i-olcfins [50, 51] and cyclopolymerisation of non-conjugated a, eo-diolefins [52, 53] are also included among coordination polymerisations involving re complex formation. 

Random ethylene copolymers with small amounts (4-10 wt-%) of 7-olefins, e.g. 1-butene, 1-hexene, 1-octene and 4-methyl- 1-pentene, are referred to as linear low-density polyethylene, which is a commercially relevant class of polyolefins. Such copolymers are prepared by essentially the same catalysts used for the synthesis of high-density polyethylene [241]. Small amounts of a-olefin units incorporated in an ethylene copolymer have the effect of producing side chains at points where the 7-olefin is inserted into the linear polyethylene backbone. Thus, the copolymerisation produces short alkyl branches, which disrupt the crystallinity of high-density polyethylene and lower the density of the polymer so that it simulates many of the properties of low-density polyethylene manufactured by high-pressure radical polymerisation of ethylene [448] (Figure 2.3). 

How can one explain the occurrence of steric defects in tactic poly(ot-olefin)s Explain why high-resolution nuclear magnetic resonance is the most convenient method for determining the chain micro structure in poly(a-olefin)s. Consider how 3H and 13C NMR spectroscopy can provide stereochemical information concerning a-olefin polymer chains on the diad level (m, r) and the triad level (mm, rr, mr). Explain why /1-olefins, which do not homopolymerise (without isomerisation) in the presence of Ziegler-Natta catalysts, undergo copolymerisation with ethylene in the presence of these catalysts. 

Characteristic examples of industrial fast chemical reactions are the electrophilic polymerisation of isobutylene [7], its copolymerisation with isoprene [10], chlorination of olefins [17] and butyl rubber [18], ethylene hydrochlorination [17], sulfation of olefins [19], neutralisation of acidic and basic media [20], isobutene alkylation (production of benzines) [21-23], and so on. These examples of fast liquid-phase reactions and a variety of such processes assume a formal approach for their calculation and modelling, based on material and heat balance in the industrial implementation of respective products. It is a priori acknowledged that is not difficult to achieve an isothermic mode for fast chemical exothermic processes if you are aware of the process behaviour and can control it. 

---