Heterogeneous Ziegler-Natta catalysts

Ziegler-Natta Catalysts (Heterogeneous). These systems consist of a combination of a transition metal compound from groups IV to VIII and an organometallic compound of a group I—III metal.23 The transition metal compound is called the catalyst and the organometallic compound the cocatalyst. Typically the catalyst is a halide or oxyhalide of titanium, chromium, vanadium, zirconium, or molybdenum. The cocatalyst is often an alkyl, aryl, or halide of aluminum, lithium, zinc, tin, cadmium, magnesium, or beryllium.24 One of the most important catalyst systems is the titanium trihalides or tetra-halides combined with a trialkylaluminum compound. 

Y. V. Kissia, Jsospecifiic Polymerisation ofiOlefiins with Heterogeneous Ziegler-Natta Catalysts, Spriager-Vedag, New York, 1985. 

The stereospecific polymerization of alkenes is catalyzed by coordination compounds such as Ziegler-Natta catalysts, which are heterogeneous TiCl —AI alkyl complexes. Cobalt carbonyl is a catalyst for the polymerization of monoepoxides several rhodium and iridium coordination compounds... 

The study of catalytic polymerization of olefins performed up to the present time is certain to hold a particular influence over the progress of the concepts of the coordination mechanism of heterogeneous catalysis. With such an approach the elementary acts of catalytic reaction are considered to proceed in the coordination sphere of one ion of the transition element and, to a first approximation, the collective features of solids are not taken into account. It is not surprising that polymerization by Ziegler-Natta catalysts is often considered together with the processes of homogeneous catalysis. 

Heterogeneous Ziegler-Natta catalysts used to polymerize olefins exhibit phenomena characteristic of active site heterogeneity (1- 5). Complex kinetic models which account for this likelihood have been developed and used only in simulation studies (6-7). 

The sterically unencumbered catalyst active site allows the copolymerization of a wide variety of olefins with ethylene. Conventional heterogeneous Ziegler/Natta catalysts as well as most metallocene catalysts are much more reactive to ethylene than higher olefins. With constrained geometry catalysts, a-olefins such as propylene, butene, hexene, and octene are readily incorporated in large amounts. The kinetic reactivity ratio, rl, is approximately... 

A characteristic of polyolefins synthesized with metallocene catalysts is their significantly lower polydispersity compared to one obtained by using heterogeneous Ziegler-Natta catalysts. Such narrower molecular mass distributions can lead to different mechanical properties of the resulting material. 

These are some key advantages that the metallocene catalysts have over conventional Ziegler-Natta catalysts and hence it is highly probable that inter-and intra-chain heterogeneity expected in ethylene-a-olefins copolymers can be controlled through the use of the metallocene system. 

The features of homogeneous metallocene/M AO catalysts distinguishable from the classical heterogeneous Ziegler-Natta catalysts can be summarized as follows ... 

The world market for polypropylene is currently over 30 x 106 tons, and more than 80% of the global polymer is obtained with heterogeneous Ziegler-Natta catalysts. Over the years, these catalysts have evolved from simple TiCl3 crystals into the current systems based on MgCl2 as a support for TiCLt. 

On the basis of the microstructure of the prevailing isotactic polymer chains, it is well established that the steric control of the heterogeneous Ziegler-Natta catalysts is due to the chirality of the catalytic site and not to the configuration of the last inserted monomer unit.28,29,95... 

Polymerization using Ziegler-Natta catalysts yields a mostly saturated polymer with 2,3 linkages (17). The polymerization with heterogeneous Ziegler-Natta catalysts is accompanied by ROMP, whereas homogeneous metallocene, Ni, and Pd catalysts promote addition polymerization (18). 

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