Carbonates precipitated calcium carbonate

Precipitated Calcium Carbonate. Precipitated calcium carbonate can be produced by several methods but only the carbonation process is commercially used in the United States. Limestone is calcined in a kiln to obtain carbon dioxide and quicklime. The quicklime is mixed with water to produce a milk-of-lime. Dry hydrated lime can also be used as a feedstock. Carbon dioxide gas is bubbled through the milk-of-lime in a reactor known as a carbonator. Gassing continues until the calcium hydroxide has been converted to the carbonate. The end point can be monitored chemically or by pH measurements. Reaction conditions determine the type of crystal, the size of particles, and the size distribution produced. 

Calcium carbonate Precipitated calcium carbonate occurs as fine, white, odorless, and tasteless powder or crystals. It is practically insoluble in water and ethanol (95%). Precipitated calcium carbonate is non-hygroscopic. Calcium carbonate is a high-density, not very compressible material. It is known to consolidate by fragmentation. " ... 

CALCIUM CARBONATE. Precipitated calcium carbonate, in low-micrometer sizes, is used as an inorganic filler in basing cements. 

Ground calcium carbonate Precipitated calcium carbonate... 

Fit a 1500 ml. bolt-head flask with a reflux condenser and a thermometer. Place a solution of 125 g. of chloral hydrate in 225 ml. of warm water (50-60°) in the flask, add successively 77 g. of precipitated calcium carbonate, 1 ml. of amyl alcohol (to decrease the amount of frothing), and a solution of 5 g. of commercial sodium cyanide in 12 ml. of water. An exothermic reaction occurs. Heat the warm reaction mixture with a small flame so that it reaches 75° in about 10 minutes and then remove the flame. The temperature will continue to rise to 80-85° during 5-10 minutes and then falls at this point heat the mixture to boiling and reflux for 20 minutes. Cool the mixture in ice to 0-5°, acidify with 107-5 ml. of concentrated hydrochloric acid. Extract the acid with five 50 ml. portions of ether. Dry the combined ethereal extracts with 10 g. of anhydrous sodium or magnesium sulphate, remove the ether on a water bath, and distil the residue under reduced pressure using a Claiseii flask with fractionating side arm. Collect the dichloroacetic acid at 105-107°/26 mm. The yield is 85 g. 

Triturate 20 g. of dry o-toluidine hydrochloride and 35 5 g. of powdered iodine in a mortar and then grind in 17 -5 g. of precipitated calcium carbonate. Transfer the mixture to a conical flask, and add 100 ml. of distilled water with vigorous shaking of the flask. Allow the mixture to stand for 45 minutes with occasional agitation, then heat gradually to 60-70° for 5 minutes, and cool. Transfer the contents of the flask to a separatory funnel, extract the base with three 80 ml. portions of ether, diy the extract with anhydrous calcium chloride or magnesium sulphate, and remove the excess of solvent. The crude 5-iodo-2-aminotoluene separates in dark crystals. The yield is 32 g. Recrystallise from 50 per cent, alcohol nearly white crystals, m.p. 87°, are obtained. 

Place 45 g. (43 ml.) of benzal chloride (Section IV,22), 250 ml. of water and 75 g. of precipitated calcium carbonate (1) in a 500 ml. round-bottomed flask fltted with a reflux condenser, and heat the mixture for 4 hours in an oil bath maintained at 130°. It is advantageous to pass a current of carbon dioxide through the apparatus. Filter off the calcium salts, and distil the filtrate in steam (Fig. II, 40, 1) until no more oil passes over (2). Separate the benzaldehyde from the steam distillate by two extractions with small volumes of ether, distil off most of the ether on a water bath, and transfer the residual benzaldehyde to a wide-mouthed bottle or flask. Add excess of a concentrated solution of sodium bisulphite in portions with stirring or shaking stopper the vessel and shake vigorously until the odour of benzaldehyde can no longer be detected. Filter the paste of the benzaldehyde bisulphite compound at the pump... 

Fig. 4.29 Adsorption isotherms of water vapour on caldte, after being balt-milted for different periods (A, B, C) and on precipitated calcium carbonate (D). Period of milling (A) 1000h (B) ISOh (C) 22h outgassing temperature 2S°C. Isotherms A, B and C (but not D) all showed extensive low-pressure hysteresis, but for clarity the desorption branch is omitted. The amount adsorbed is referred to 1 m of BET-nitrogen area. ...

Precipitated Calcium Carbonate. Calcium carbonate [471-34-1] (Turns), CaCO, is a fine white microcrystaUine powder without odor or taste. It is stable in air. An aqueous suspension is close to neutrality. It is practically insoluble in water, insoluble in alcohol, and dissolves with effervescence in dilute acetic, hydrochloric, and nitric acids (see Calcium compounds, calcium carbonate). 

Whiting at one time coimoted only a very fine form of chalk of micrometer sizes but the term is now used more broadly to include all finely divided, meticulously milled carbonates derived from high calcium or dolomitic limestone, marble, shell, or chemically precipitated calcium carbonate. Unlike all of the above natural forms of limestone, it is strictly a manufactured product. 

Rotary kilns and, to a lesser extent, Fluo-SoHds kilns are used to calcine a wet precipitated calcium carbonate filter cake in the kraft or sulfate paper-pulp process (15). Lime is regenerated for use as a causticization reagent in recovering caustic soda for pulp digestion. Losses in lime recovery are replaced by purchased lime (see Paper Pulp). 

Plastics. The fastest-growing use of whiting (microcarbonate fillers) is in the plastics industry where dry, pulverized limestone is used intensively for most types of plastics. Other carbonate fillers, precipitated calcium carbonate, oyster sheU, marble, and wet-ground limestone, are also used. 

Two types of magnesia, caustic-calcined and periclase (a refractory material), are derived from dolomitic lime. Lime is required in refining food-grade salt, citric acid, propjiene and ethylene oxides, and ethylene glycol, precipitated calcium carbonate, and organic salts, such as calcium stearate, lactate, caseinate. 

L. Gorbaty and co-workers, "Fine Ground and Precipitated Calcium Carbonate," CEH Product Review, 1993. 

Naphthalenesulfonic Acid. The sulfonation of naphthalene with excess 96 wt % sulfuric acid at < 80°C gives > 85 wt % 1-naphthalenesulfonic acid (a-acid) the balance is mainly the 2-isomer (P-acid). An older German commercial process is based on the reaction of naphthalene with 96 wt % sulfuric acid at 20—50°C (13). The product can be used unpurifted to make dyestuff intermediates by nitration or can be sulfonated further. The sodium salt of 1-naphthalenesulfonic acid is required, for example, for the conversion of 1-naphthalenol (1-naphthol) by caustic fusion. In this case, the excess sulfuric acid first is separated by the addition of lime and is filtered to remove the insoluble calcium sulfate the filtrate is treated with sodium carbonate to precipitate calcium carbonate and leave the sodium l-naphthalenesulfonate/7J(9-/4-J7 in solution. The dry salt then is recovered, typically, by spray-drying the solution. 

Causticization, the reaction of hydrated lime [1305-62-0], Ca(OH)2, with sodium carbonate to regenerate sodium hydroxide and precipitate calcium carbonate, is an important part of the Bayer process chemistry. 

The largest use of calcium hypochlorite is for water treatment. It is also used for I I and household disinfectants, cleaners, and mildewcides. Most of the household uses have been limited to in-tank toilet bowl cleaners. In areas where chlorine cannot be shipped or is otherwise unavailable, calcium hypochlorite is used to bleach textiles in commercial laundries and textile mills. It is usually first converted to sodium hypochlorite by mixing it with an aqueous solution of sodium carbonate and removing the precipitated calcium carbonate. Or, it can be dissolved in the presence of sufficient sodium tripolyphosphate to prevent the precipitation of calcium salts. However, calcium hypochlorite is not usually used to bleach laundry and textiles because of problems with insoluble inorganic calcium salts and precipitation of soaps and anionic detergents as their calcium salts. 

Both natural ground or precipitated calcium carbonate are available as dry products shipped in 22.7 kg multiwaH bags, supersacks, or in bulk via tmck and railcar. Calcium carbonate slurry, primarily used by the paper industry, is shipped by tmck and rail. The soflds content of these slurries is typically >70% by weight for ground products and 20—50% for precipitated. In the 1980s small precipitation plants were built at the site of large North American papermills. 

Filter aids should have low bulk density to minimize settling and aid good distribution on a filter-medium surface that may not be horizontal. They should also be porous and capable of forming a porous cake to minimize flow resistance, and they must be chemically inert to the filtrate. These characteristics are all found in the two most popular commercial filter aids diatomaceous silica (also called diatomite, or diatomaceous earth), which is an almost pure silica prepared from deposits of diatom skeletons and expanded perhte, particles of puffed lava that are principally aluminum alkali siheate. Cellulosic fibers (ground wood pulp) are sometimes used when siliceous materials cannot be used but are much more compressible. The use of other less effective aids (e.g., carbon and gypsum) may be justified in special cases. Sometimes a combination or carbon and diatomaceous silica permits adsorption in addition to filter-aid performance. Various other materials, such as salt, fine sand, starch, and precipitated calcium carbonate, are employed in specific industries where they represent either waste material or inexpensive alternatives to conventional filter aids. 

Reinforcing fillers (active) Fumed Silica (Si02) precipitated calcium carbonate (CaCOi) carbon black Thixotropic reinforcing agents (non-slump), adjustment of mechanical properties (cohesion) provide toughness to the elastomer as opposed to brittle materials. 

Lime is somewhat different from the hydrolyzing coagulants. When added to wastewater it increases pH and reacts with the carbonate alkalinity to precipitate calcium carbonate. If sufficient lime is added to reach a high pH, approximately 10.5, magnesium hydroxide is also precipitated. This latter precipitation enhances clarification due to the flocculant nature of the Mg(OH)2. Excess calcium ions at high pH levels may be precipitated by the addition of soda ash. The preceding reactions are shown as follows ... 

Figure 2.8 Particle mass flux during slurry sedimentation of precipitated calcium carbonate (Coulson and Richardson, 1991)...

Figure 8.18 Precipitated calcium carbonate, (a), (h) crystals, and (c) agglomerates (Wachi and Jones, 1991b)...

Although the Langelier index is probably the most frequently quoted measure of a water s corrosivity, it is at best a not very reliable guide. All that the index can do, and all that its author claimed for it is to provide an indication of a water s thermodynamic tendency to precipitate calcium carbonate. It cannot indicate if sufficient material will be deposited to completely cover all exposed metal surfaces consequently a very soft water can have a strongly positive index but still be corrosive. Similarly the index cannot take into account if the precipitate will be in the appropriate physical form, i.e. a semi-amorphous egg-shell like deposit that spreads uniformly over all the exposed surfaces rather than forming isolated crystals at a limited number of nucleation sites. The egg-shell type of deposit has been shown to be associated with the presence of organic material which affects the growth mechanism of the calcium carbonate crystals . Where a substantial and stable deposit is produced on a metal surface, this is an effective anticorrosion barrier and forms the basis of a chemical treatment to protect water pipes . However, the conditions required for such a process are not likely to arise with any natural waters. 

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