Blend, phenolic resin

Benzene, toluene, and xylene are made mosdy from catalytic reforming of naphthas with units similar to those already discussed. As a gross mixture, these aromatics are the backbone of gasoline blending for high octane numbers. However, there are many chemicals derived from these same aromatics thus many aromatic petrochemicals have their beginning by selective extraction from naphtha or gas—oil reformate. Benzene and cyclohexane are responsible for products such as nylon and polyester fibers, polystyrene, epoxy resins (qv), phenolic resins (qv), and polyurethanes (see Fibers Styrene plastics Urethane POLYiffiRs). 

During the past four decades phenolic resins have become of increased significance in rubber compounding. For example, the resin based on cashew nut shell liquid, which contains phenolic bodies such as anacardic acid (Figure 23.23), may, when blended with hexamine, be incorporated into nitrile rubber (butadiene-acrylonitrile rubber). 

Structural applications of rubber base adhesives were also obtained using rubber-thermosetting resin blends, which provided high strength and low creep. The most common formulations contain phenolic resins and polychloroprene or nitrile rubber, and always need vulcanization. 

Nitrile rubber/phenolic resin blends. Blends of equal parts by weight of a nitrile rubber and a phenolic resin in methyl ethyl ketone (at a 20-30 wt% total solids content) is suitable for many adhesive purposes. The more phenolic resin in the formulation, the greater the bond strength and brittleness of the NBR adhesive [67]. Table 10 shows the effect of phenolic resin on nitrile rubber properties. On the other hand, the higher the acrylonitrile content in the rubber. 

Effect of solvent blend on the rate of magnesium oxide-phenolic resin reaction... 

Standard-grade PSAs are usually made from styrene-butadiene rubber (SBR), natural rubber, or blends thereof in solution. In addition to rubbers, polyacrylates, polymethylacrylates, polyfvinyl ethers), polychloroprene, and polyisobutenes are often components of the system ([198], pp. 25-39). These are often modified with phenolic resins, or resins based on rosin esters, coumarones, or hydrocarbons. Phenolic resins improve temperature resistance, solvent resistance, and cohesive strength of PSA ([196], pp. 276-278). Antioxidants and tackifiers are also essential components. Sometimes the tackifier will be a lower molecular weight component of the high polymer system. The phenolic resins may be standard resoles, alkyl phenolics, or terpene-phenolic systems ([198], pp. 25-39 and 80-81). Pressure-sensitive dispersions are normally comprised of special acrylic ester copolymers with resin modifiers. The high polymer base used determines adhesive and cohesive properties of the PSA. 

Table 8 Properties of NR-PP or PRP Blends (Modified with Phenolic Resin) at 50 50 Ratio...

Poly(hydroxyphenyl maleimide)-b-PBA was added to thermosetting phenol resin to improve heat resistance [63]. PVC blended with poly(vinyl copolymer having cyclohexyl maleimide group)-b-PVC showed improved heat resistance and tensile strength with thermal stability during processing [64]. 

Epoxide/amino or phenolic resin blends Stoving Addition and condensation polymerisation Blends rich in higher ketones and alcohols Good Good Very good Very good Good ... 

Assist the widely dissimilar ingredients used in a rubber compound to coalesce and mix into a homogeneous uniform processable mass. Homogenisers are low-MW polymeric resin blends. The homogenising resin blend contains portions that are compatible with aliphatic, naphthenic and aromatic parts of the elastomers in a blend and higher-MW homologues of the plasticisers. They have a wetting effect. Fatty acid derivatives and phenolic resins are used. 

HUANG ET AL. Dissolution of Phenolic Resins and Their Blends... 

Elastomers Solutions of NR have been used for laminating textiles for over a century. The Macintosh raincoat, invented in 1825, consisted of two sheets of cotton adhered by an inner layer of natural rubber. SBR is used as an adhesive in carpet backing and packaging. Neoprene (polychloroprene) may be blended with a terpene or phenolic resin and used as a contact adhesive for shoes and furniture. 

Very recently, attempts have been made to develop PP/EOC TP Vs. In order to make TPVs based on PP/EOC blend systems, phenolic resin is ineffective because the latter needs the presence of a double bond to form a crosslinked network structure. Peroxides can crosslink both saturated and unsaturated polymers without any reversion characteristics. The formation of strong C-C bonds provides substantial heat resistance and good compression set properties without any discoloration. However, the activity of peroxide depends on the type of polymer and the presence of other ingredients in the system. It has been well established that PP exhibits a (3-chain scission reaction (degradation) with the addition of peroxide. Hence, the use of peroxide only is limited to the preparation of PP-based TPVs. Lai et al. [45] and Li et al. [46] studied the fracture and failure mechanism of a PP-metallocene based EOC based TPV prepared by a peroxide crosslinking system. Rajesh et al. 

Epoxy-phenolic adhesives are made by blending epoxy resins with phenolic resins to improve the high-temperature capabilities of the standard epoxy resins. Developed in the early 1950s, they were the first high-temperature epoxy adhesives to become commercially available.2,3... 

These adhesives are generally based on blends of solid epoxy resins with resole-type phenolic resin. The epoxy resin component is often not the predominant component in the blend, depending on the end properties required. Phenolics are compatible with epoxy resins and will react through the phenolic hydroxyl group. The amount of phenolic resin used is generally much greater than that required to crosslink with the epoxy, so one can debate whether (1) the epoxy toughens the phenolic adhesive or (2) the phenolic increases the heat resistance of the epoxy. 

Typically tape or film epoxy adhesives are modified with synthetic thermoplastic polymers to improve flexibility in the uncured film and toughness in the cured adhesive. Epoxy resins can also be blended with phenolic resins for higher heat resistance. The most common hybrid systems include epoxy-phenolics, epoxy-nylon, epoxy-nitrile, and epoxy-vinyl hybrids. These hybrid film adhesives are summarized in Table 13.2, and structural properties are shown in Table 13.3. 

Based on alkali-soluble methylolated kraft lignin which was precipitated by acidification and blended with an acid-curing phenolic resin. 

Blending of Lignin-Phenolic Resin System. The methylolated lignin was blended with the phenolic resins at a solid weight ratio of 75/25 and at room temperature. The mixture was mechanically stirred for 15 minutes. The gel time, pH, and solids content were determined for each resin system. 

---