Alloys copper-iron-nickel

Cobalt ores are often found in association with copper(II) sulfide. Cobalt is a silver-gray metal and is used mainly for alloying with iron. Alnico steel, an alloy of iron, nickel, cobalt, and aluminum, is used to make permanent magnets such as those in loudspeakers. Cobalt steels are hard enough to be used as surgical steels, drill bits, and lathe tools. The color of cobalt glass is due to a blue pigment that forms when cobalt(II) oxide is heated with silica and alumina. 

The composition of the codeposition bath is defined not only by the concentration and type of electrolyte used for depositing the matrix metal, but also by the particle loading in suspension, the pH, the temperature, and the additives used. A variety of electrolytes have been used for the electrocodeposition process including simple metal sulfate or acidic metal sulfate baths to form a metal matrix of copper, iron, nickel, cobalt, or chromium, or their alloys. Deposition of a nickel matrix has also been conducted using a Watts bath which consists of nickel sulfate, nickel chloride and boric acid, and electrolyte baths based on nickel fluoborate or nickel sulfamate. Although many of the bath chemistries used provide high current efficiency, the effect of hydrogen evolution on electrocodeposition is not discussed in the literature. 

Certain alloys of iron, nickel, and cobalt (Kovar, Fernico, etc.) have thermal expansion curves which nearly match those of borosilicate glasses, and a good bond may be formed between the two. Kovar is similar to carbon steel in its chemical properties. For example, it oxidizes when heated in air and is not wet by mercury. It may be machined, welded, copper brazed, and soft soldered. Silver solders should not be used with Kovar since they may cause embrittlement. At low temperatures Kovar undergoes a phase transformation, and the change in expansion coefficient below this temperature may be sufficient to cause failure of a glass-to-Kovar seal. The transformation temperature usually is below... 

Like other platinum metals, Pd is separated from ores and concentrates by fire assay and cupellation methods with lead, tin, copper iron, nickel, and copper alloys [22,23], or... 

Figure 20.2 shows results obtained for a number of elements in a variety of alloy types including aluminum, copper, iron, nickel and titanium based alloys using an... 

Corrosion of Magnesium in Neutral and Alkaline Solutions Magnesium is highly susceptible to galvanic corrosion. Small amounts of impurities in the alloy can have a tremendous influence on the corrosion susceptibility. In Fig. 30, the influence of various elements is demonstrated. Small additions of copper, iron, nickel, and cobalt have an extremely negative effect on the corrosion resistance. The tolerance Kmit for iron is 0.015%, for nickel 0.0005%, and for copper 0.1% [35]. Because of the low solid solubility of these elements, they precipitate as inclusions. These act as active cathodic sites for the... 

Mos] Moser, Z., Zakulski, W., Spencer, R, Hack, K., Thermodynamic Investigations of Solid Copper-Nickel and Iron-Nickel Alloys and Calculation of the Solid State Miscibility Gap in the Copper-Iron-Nickel System , Calphad, 9(3), 257-269 (1985) (Phase Diagram, Phase Relations, Experimental, Thermodyn., Calculation, 44)... 

Gup] Gupta, K.P., Rajendraprasad, S.B., Jena, A. K., The Copper-Iron-Nickel System , J. Alloy Phase Diagrams, 3(2), 116-127 (1987) (Crys. Stracture, Phase Diagram, Phase Relations, Review, 40)... 

Gup] Gupta, K.P., The Cu-Fe-Ni (Copper-Iron-Nickel) System in Phase Diagram of Ternary Nickel Alloys , Indian Inst. Metals, Calcutta, (1), 290-315 (1990) (Review, Crys. Stractue, Phase Diagrams, Phase Relations, 38)... 

Copper-aluminum alloys are known as aluminum bronzes. They are complex alloys containing iron, nickel, silicon, manganese, and other elements as well as aluminum. 

For example,copper has relatively good corrosion resistance under non-oxidizing conditions. It can be alloyed with zinc to yield a stronger material (brass), but with lowered corrosion resistance. Flowever, by alloying copper with a passivating metal such as nickel, both mechanical and corrosion properties are improved. Another important alloy is steel, which is an alloy between iron (>50%) and other alloying elements such as carbon. 

The metal looks like iron it exists in four allotropic modifications, stable over various temperature ranges. Although not easily attacked by air. it is slowly attacked by water and dissolves readily in dilute acids to give manganese(II) salts. The stable form of the metal at ordinary temperatures is hard and brittle—hence man ganese is only of value in alloys, for example in steels (ferroalloys) and with aluminium, copper and nickel. 

Fig. 14. Effects of iron (—), nickel (-), and copper (...) contaminant levels on the saltwater corrosion performance of magnesium AZ91 alloy containing...

Rubidium metal alloys with the other alkaU metals, the alkaline-earth metals, antimony, bismuth, gold, and mercury. Rubidium forms double haUde salts with antimony, bismuth, cadmium, cobalt, copper, iron, lead, manganese, mercury, nickel, thorium, and 2iac. These complexes are generally water iasoluble and not hygroscopic. The soluble mbidium compounds are acetate, bromide, carbonate, chloride, chromate, fluoride, formate, hydroxide, iodide. 

Shipment nd Stora.ge, Sulfur monochloride is minimally corrosive to carbon steel and iron when dry. If it is necessary to avoid discoloration caused by iron sulfide formation or chloride stress cracking, 310 stainless steel should be used. Sulfur monochloride is shipped in tank cars, tank tmcks, and steel dmms. When wet, it behaves like hydrochloric acid and attacks steel, cast iron, aluminum, stainless steels, copper and copper alloys, and many nickel-based materials. Alloys of 62 Ni—28 Mo and 54 Ni—15 Cr—16 Mo are useful under these conditions. Under DOT HM-181 sulfur monochloride is classified as a Poison Inhalation Hazard (PIH) Zone B, as well as a Corrosive Material (DOT Hazard Class B). Shipment information is available (140). 

The important (3-stabilizing alloying elements are the bcc elements vanadium, molybdenum, tantalum, and niobium of the P-isomorphous type and manganese, iron, chromium, cobalt, nickel, copper, and siUcon of the P-eutectoid type. The P eutectoid elements, arranged in order of increasing tendency to form compounds, are shown in Table 7. The elements copper, siUcon, nickel, and cobalt are termed active eutectoid formers because of a rapid decomposition of P to a and a compound. The other elements in Table 7 are sluggish in their eutectoid reactions and thus it is possible to avoid compound formation by careful control of heat treatment and composition. The relative P-stabilizing effects of these elements can be expressed in the form of a molybdenum equivalency. Mo (29) ... 

Cemented tungsten carbides also find use as a support for polycrystalline diamond (PCD) cutting tips, or as a matrix alloy with cobalt, nickel, copper, and iron, ia which diamond particles are embedded. These tools are employed ia a variety of iadustries including mineral exploration and development oil and gas exploration and production and concrete, asphalt, and dimension stone cutting. 

Iron is added in small (usually 0.5—1.0 wt %) amounts to increase strength. More importantly, iron additions also enhance corrosion resistance, especially when precautions are taken to retain the iron in solution. Precipitation of the iron—nickel-rich phase does not result in strengthening and can cause degradation of corrosion resistance (47). A small (up to 1.0 wt %) amount of manganese is usually added to both react with sulfur and deoxidi2e the melt. These copper alloys are most commonly applied where corrosion resistance is paramount, as in condenser tube or heat exchangers. 

The contact ends of printed circuit boards are copper. Alloys of nickel and iron are used as substrates in hermetic connectors in which glass (qv) is the dielectric material. Terminals are fabricated from brass or copper from nickel, for high temperature appHcations from aluminum, when aluminum conductors are used and from steel when high strength is required. Because steel has poor corrosion resistance, it is always plated using a protective metal, such as tin (see Tin and tin alloys). Other substrates can be unplated when high contact normal forces, usually more than 5 N, are available to mechanically dismpt insulating oxide films on the surfaces and thereby assure metaUic contact (see Corrosion and corrosion control). 

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