Zeolites acylations

Jacobs et al. employed an acidic zeolite catalyst for the racemization of sec-alcohols, which occurs through the formation of carbocations [44] (Figure 4.19). The KR is catalyzed by CALB in the presence of vinyl octanoate as acyl donor. DKR takes place successfully in a biphasic system (octane/H2O, 1 1) at 60 °C. 

Much research is devoted nowadays to zeolite-catalyzed acylation (ref. 17) and nitration (ref. 18). In both fields promising results have been obtained. 

Figure 2.23. Zeolite-catalysed versus classical Friedel-Crafts acylation.

Acylation of benzofuran Zeolite Y Acctyibcnzofuran Fine chemicals... 

The use of zeolites can also be very helpful in removing a reaction product that unfavourably influences the yield of the desired product. Thus, in the manufacture of antibiotic cefoxitin, the amide acylation results in the generation of HCI, which can be removed by the addition of molecular sieve 3 A or 4 A, which has a large capacity for HCI (Weinstock, 1986). Other examples are reactions in which products like methanol or water retard the rate and prevent the reaction to reach the desired degree of completion. Molecular sieves capture methanol or water very well. 

In liquid-solid processes reaction takes place between a liquid reactant and an insoluble or sparingly soluble solid which must be finely divided to speed up the process. Another measure to accelerate the process is to use an aqueous solution of a phase-transfer agent (typically a quaternary ammonium salt). The solid can also be a catalyst for reactions between liquid components, e.g. in acylations, carried out both conventionally in the presence of metal chlorides (mostly AICI3) or catalysed by zeolites and Grignard reactions. 

Another patent apphcation (28) describes the use of zeolite/TUD-1 with optionally a metal function for a variety of reactions. In an example, as-synthesized MCM-22 / TUD-1 was tested for acylation of 2-methoxynaphthalene with acetic anhydride to 2-acetyl-6-methoxynaphthalene at 240°C. After reaction for six hours, conversion of 2-methoxynaphthalene reached 56% with 100% selectivity to 2-acetyl-6-methoxynaphthalene. Other zeolite catalysts were similarly tested, but none were nearly as effective. 

Catalytic activity of the beta zeolite with enhanced textural properties in the Friedel-Crafts acylation of aromatic compounds... 

Friedel-Crafts acylation is widely used for the production of aromatic ketones applied as intermediates in both fine chemicals and pharmaceutical industries. The reaction is carried out by using conventional homogenous catalysts, which represents significant technical and environmental problems. The present work reports the results obtained in the Friedel-Crafts acylation of aromatic substrates (anisole and 2-methoxynaphthalene) catalyzed by Beta zeolite obtained by crystallization of silanized seeds. This material exhibits hierarchical porosity and enhanced textural properties. For the anisole acylation, the catalytic activity over the conventional Beta zeolite is slightly higher than with the modified Beta material, probably due to the relatively small size of this substrate and the weaker acidity of the last sample. However, the opposite occurred in the acylation of a bulky substrate (2-methoxynaphthalene), with the modified Beta showing a higher conversion. This result is interpreted due to the presence of a hierarchical porosity in this material, which favors the accessibility to the active sites. 

Keywords Friedel-Crafts acylation, Beta zeolite, hierarchical zeolites. 

The present work reports the results obtained in the Friedel-Crafts acylation of different aromatic substrates catalyzed by zeolite Beta obtained according to a novel method based on the crystallization of silanized seeds, as a way to perturb the subsequent crystal growth step and to modify the zeolite textural properties [5], The catalytic behavior of this material is compared with that of the conventional Beta zeolite. 

Both materials were tested as catalysts in the anisole acylation (Scheme 1). The conventional Beta sample showed a slightly higher activity than the Beta (PHAPTMS). At 3 hours, the conversions were 26.8 and 22.8 % for the conventional and seed silanized catalysts, respectively. This behavior is explained as a consequence of the relatively small size of the anisole molecule, which allows this compound to diffuse without significant hindrances through the zeolitic micropores, and of the slightly weaker acidity of the Beta (PHAPTMS) sample. In both cases, p-methoxyacetophenone (p-MAP) was the main reaction product, being obtained with a high selectivity (> 97%). 

The catalytic activity of hierarchical and conventional Beta zeolites for acylation of 2-MN is displayed in Figure 2(a) The Beta (PHAPTMS) sample shows a superior catalytic activity than the conventional one, due to its enhanced textural properties. In this case, the bulky nature of both substrate and products may cause the existence of diffusional problems inside the zeolitic channels, which are attenuated in the modified Beta sample due to the presence of the hierarchical porosity. Regarding the product distribution (Figure 2(b)), two main products are observed and a third isomer, 8-A,2-MN isomer is produced just in minor amounts. Interestingly, the selectivity towards the desired isomer increases in the material obtained from silanized seeds, reaching values around 75%. Probably, the active sites located on the surface of the secondary porosity are able to catalyze also the formation of 6-A,2-MN by transacylation. However, this reaction is expected to be strongly hindered in the conventional Beta zeolite since it requires the participation of two bulky molecules as reactants. 

Among the wide variety of organic reactions in which zeolites have been employed as catalysts, may be emphasized the transformations of aromatic hydrocarbons of importance in petrochemistry, and in the synthesis of intermediates for pharmaceutical or fragrance products.5 In particular, Friede 1-Crafts acylation and alkylation over zeolites have been widely used for the synthesis of fine chemicals.6 Insights into the mechanism of aromatic acylation over zeolites have been disclosed.7 The production of ethylbenzene from benzene and ethylene, catalyzed by HZSM-5 zeolite and developed by the Mobil-Badger Company, was the first commercialized industrial process for aromatic alkylation over zeolites.8 Other typical examples of zeolite-mediated Friedel-Crafts reactions are the regioselective formation of p-xylene by alkylation of toluene with methanol over HZSM-5,9 or the regioselective p-acylation of toluene with acetic anhydride over HBEA zeolites.10 In both transformations, the p-isomers are obtained in nearly quantitative yield. 

Zeolites have also been described as efficient catalysts for acylation,11 for the preparation of acetals,12 and proved to be useful for acetal hydrolysis13 or intramolecular lactonization of hydroxyalkanoic acids,14 to name a few examples of their application. A number of isomerizations and skeletal rearrangements promoted by these porous materials have also been reported. From these, we can underline two important industrial processes such as the isomerization of xylenes,2 and the Beckmann rearrangement of cyclohexanone oxime to e-caprolactam,15 which is an intermediate for polyamide manufacture. Other applications include the conversion of n-butane to isobutane,16 Fries rearrangement of phenyl esters,17 or the rearrangement of epoxides to carbonyl compounds.18... 

Several metal oxides could be used as acid catalysts, although zeolites and zeo-types are mainly preferred as an alternative to liquid acids (Figure 13.1). This is a consequence of the possibility of tuning the acidity of microporous materials as well as the shape selectivity observed with zeolites that have favored their use in new catalytic processes. However, a solid with similar or higher acid strength than 100% sulfuric acid (the so-called superacid materials) could be preferred in some processes. From these solid catalysts, nation, heteropolyoxometalates, or sulfated metal oxides have been extensively studied in the last ten years (Figure 13.2). Their so-called superacid character has favored their use in a large number of acid reactions alkane isomerization, alkylation of isobutene, or aromatic hydrocarbons with olefins, acylation, nitrations, and so forth. 

The one-pot dynamic kinetic resolution (DKR) of ( )-l-phenylethanol lipase esterification in the presence of zeolite beta followed by saponification leads to (R)-l phenylethanol in 70 % isolated yield at a multi-gram scale. The DKR consists of two parallel reactions kinetic resolution by transesterification with an immobilized biocatalyst (lipase B from Candida antarctica) and in situ racemization over a zeolite beta (Si/Al = 150). With vinyl octanoate as the acyl donor, the desired ester of (R)-l-phenylethanol was obtained with a yield of 80 % and an ee of 98 %. The chiral secondary alcohol can be regenerated from the ester without loss of optical purity. The advantages of this method are that it uses a single liquid phase and both catalysts are solids which can be easily removed by filtration. This makes the method suitable for scale-up. The examples given here describe the multi-gram synthesis of (R)-l-phenylethyl octanoate and the hydrolysis of the ester to obtain pure (R)-l-phenylethanol. 

Reaction conditions ( )-1-Phenylethanol (0.122g, 1 mmol), acyl donors (1.5 mmol), zeolite beta with Si/AI = 150 (50mg), Novozym 435 (30 mg) and toluene (5 ml) at 60 °C. 

Using acyl nitrates as nitrating agents (compare with Section 4.5.4.2) and zeolite H-ZSM-11 treated with tributylamine, Nagy et al. (1991, 1994) were able to nitrate toluene with an even more impressive percentage of the isomers obtained—ortho 2-3%, meta 1-2%, and para 95-98%. 

The reactions of aldehydes at 313 K [69] or 323 K [70] in CoAlPO-5 in the presence of oxygen results in formation of an oxidant capable of converting olefins to epoxides and ketones to lactones (Fig. 23). This reaction is a zeolite-catalyzed variant of metal [71-73] and non-metal-catalyzed oxidations [73,74], which utilize a sacrificial aldehyde. Jarboe and Beak [75] have suggested that these reactions proceed via the intermediacy of an acyl radical that is converted either to an acyl peroxy radical or peroxy acid which acts as the oxygen-transfer agent. Although the detailed intrazeolite mechanism has not been elucidated a similar type IIaRH reaction is likely to be operative in the interior of the redox catalysts. The catalytically active sites have been demonstrated to be framework-substituted Co° or Mn ions [70]. In addition, a sufficient pore size to allow access to these centers by the aldehyde is required for oxidation [70]. 

With this purpose, several different types of solid acid catalysts have been investigated for the acylation of aromatics, but the best performances have been obtained with medium-pore and large-pore zeolites (3-9). In general, however, the use of acylating agents other then halides, e.g., anhydrides or acids, is limited to the transformation of aromatic substrates highly activated towards electrophilic substitution. In a previous work (10), we investigated the benzoylation of resorcinol (1,3-dihydroxybenzene), catalyzed by acid clays. It was found that the reaction mechanism consists of the direct 0-benzoylation with formation of resorcinol monobenzoate, while no primary formation of the product of C-benzoylation (2,4-dihydroxybenzophenone) occurred. The latter product formed exclusively by... 

The consecutive formation of o-hydroxybenzophenone (Figure 3) occurred by Fries transposition over phenylbenzoate. In the Fries reaction catalyzed by Lewis-type systems, aimed at the synthesis of hydroxyarylketones starting from aryl esters, the mechanism can be either (i) intermolecular, in which the benzoyl cation acylates phenylbenzoate with formation of benzoylphenylbenzoate, while the Ph-O-AfCL complex generates phenol (in this case, hydroxybenzophenone is a consecutive product of phenylbenzoate transformation), or (ii) intramolecular, in which phenylbenzoate directly transforms into hydroxybenzophenone, or (iii) again intermolecular, in which however the benzoyl cation acylates the Ph-O-AfCL complex, with formation of another complex which then decomposes to yield hydroxybenzophenone (mechanism of monomolecular deacylation-acylation). Mechanisms (i) and (iii) lead preferentially to the formation of p-hydroxybenzophenone (especially at low temperature), while mechanism (ii) to the ortho isomer. In the case of the Bronsted-type catalysis with zeolites, shape-selectivity effects may favor the formation of the para isomer with respect to the ortho one (11,12). 

The Friedel-Crafts acylation of aromatic compounds is an important synthesis route to aromatic ketones in the production of fine and specialty chemicals. Industrially this is performed by reaction of an aromatic compound with a carboxylic acid or derivative e.g. acid anhydride in the presence of an acid catalyst. Commonly, either Lewis acids e.g. AICI3, strong mineral acids or solid acids e.g. zeolites, clays are used as catalysts however, in many cases this gives rise to substantial waste and corrosion difficulties. High reaction temperatures are often required which may lead to diminished product yields as a result of byproduct formation. Several studies detail the use of zeolites for this reaction (1). 

In this paper we report the use of supported heteropoly acid (silicotungstic acid) and supported phosphoric acid catalysts for the acylation of industrially relevant aromatic feedstocks with acid anhydrides in the synthesis of aromatic ketones. In particular, we describe the acylation of thioanisole 1 with iso-butyric anhydride 2 to form 4-methyl thiobutyrophenone 3. The acylation of thioanisole with acetic anhydride has been reported in which a series of zeolites were used as catalysts. Zeolite H-beta was reported to have the highest activity of the zeolites studied (41 mol % conversion, 150°C) (2). 

By in situ MAS NMR spectroscopy, the Koch reaction was also observed upon co-adsorption of butyl alcohols (tert-butyl, isobutyl, and -butyl) and carbon monoxide or of olefins (Ao-butylene and 1-octene), carbon monoxide, and water on HZSM-5 (Ksi/ Ai — 49) under mild conditions (87,88). Under the same conditions, but in the absence of water (89), it was shown that ethylene, isobutylene, and 1-octene undergo the Friedel-Crafts acylation (90) to form unsaturated ketones and stable cyclic five-membered ring carboxonium ions instead of carboxylic acids. Carbonylation of benzene by the direct reaction of benzene and carbon monoxide on solid catalysts was reported by Clingenpeel et al. (91,92). By C MAS NMR spectroscopy, the formation of benzoic acid (178 ppm) and benzaldehyde (206 ppm) was observed on zeolite HY (91), AlC -doped HY (91), and sulfated zirconia (SZA) (92). 

In acylation with acidic ammonium and cesium salts of phosphotungstic acid, direct correlation was found between activity and the number of accessable Br0nsted acid sites.69,70 Moreover, cesium salts were found to be more active, than HY and H-Beta zeolites.70... 

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