Vinyl chloride, preparation

Vinyl compounds. Vinyl chloride (prepared from acetylene and hydrogen chloride) 3 ields polyvinyl chloride (P.V.C.), which is employed as a rubber substitute and for other purposes. Vinyl acetate (from... 

Poly (vinyl chloride) prepared by the polymerisation of vinyl chloride. Vinyl chloride is a gas which is prepared by the reaction of ethylene with HC1 and oxygen to yield 1, 2-dichloroethane. The compound is then pyrolysed to yield vinyl chloride and HC1. 

Poly(vinyl chloride) prepared at -78°C, and containing no branches, was compared to PVC prepared at 50°C and having the highest branch content. Similar comparisons were made for polymers prepared with intermediate branch content. No differences were observed in the ESR spectra on irradiation and measurement at LNT. Even for the 50°C case the number of branches are only four per thousand repeat units (13). Therefore, even if radicals are formed at (or near) these branch sites, their effects will be overshadowed by the unbranched radicals if they do not significantly alter the degradation mechanism. 

The concept of a radical complex was also utilized in the elucidation of the high stereoregularity of poly (vinyl chloride) obtained in aromatic solvents91 92 and aldehydes93. However, there is no evidence for the formation of a radical complex in the free radical polymerization of vinyl chloride in aldehydes94. Elias85 observed an isokinetic relationship in the stereoregularity of poly(vinyl chloride) prepared in different solvents. 

Poly(vinyl chloride) prepared with boron alkyl catalysts at low temperatures possesses higher amounts of syndiotactic placement and is essentially free from branches. " ... 

Karal, O., Hamarcu, E., Baysal, B.M., 1997. Blends of caprolactone — poly (dy imetylsiloxane) — polycaprolactone triblock copolymer with poly (vinyl chloride) preparation and characterization. Polym. Degrad. Stab. 38, 6071—6078. 

Poly(vinyl chloride) prepared by emulsion techniques contains soap residues and, as a result, the heat and colour stabilities and the electrical insulation properties are rather poor compared to those of suspension polymer. Nevertheless, emulsion polymer is manufactured for pastes, which find use in non-critical applications. There is also some direct use of poly(vinyl chloride) latices for coating and impregnating paper and textiles. Emulsion polymerization is carried out in a pressure reactor of the type used for suspension polymerization. A typical basic formulation might be as follows ... 

Vinyl chloride is an industrial chemical produced in large amounts (10 ° Ib/year in the United States) and is used in the preparation of poly(vmyl chloride) Poly(vinyl chio ride) often called simply vinyl has many applications including siding for houses wall coverings and PVC piping... 

ETHYLENE We discussed ethylene production in an earlier boxed essay (Section 5 1) where it was pointed out that the output of the U S petrochemi cal industry exceeds 5 x 10 ° Ib/year Approximately 90% of this material is used for the preparation of four compounds (polyethylene ethylene oxide vinyl chloride and styrene) with polymerization to poly ethylene accounting for half the total Both vinyl chloride and styrene are polymerized to give poly(vinyl chloride) and polystyrene respectively (see Table 6 5) Ethylene oxide is a starting material for the preparation of ethylene glycol for use as an an tifreeze in automobile radiators and in the produc tion of polyester fibers (see the boxed essay Condensation Polymers Polyamides and Polyesters in Chapter 20)... 

Alkenyl halides such as vinyl chloride (H2C=CHC1) do not form carbocations on treatment with aluminum chloride and so cannot be used m Friedel-Crafts reactions Thus the industrial preparation of styrene from benzene and ethylene does not involve vinyl chloride but proceeds by way of ethylbenzene... 

In similar fashion, vinylidene chloride [75-35-4], C2H2CI2, has been prepared by successive chlorination and dehydrochlorination of vinyl chloride... 

A number of methods such as ultrasonics (137), radiation (138), and chemical techniques (139—141), including the use of polymer radicals, polymer ions, and organometaUic initiators, have been used to prepare acrylonitrile block copolymers (142). Block comonomers include styrene, methyl acrylate, methyl methacrylate, vinyl chloride, vinyl acetate, 4-vinylpyridine, acryUc acid, and -butyl isocyanate. 

Vlayl fluoride [75-02-5] (VF) (fluoroethene) is a colorless gas at ambient conditions. It was first prepared by reaction of l,l-difluoro-2-bromoethane [359-07-9] with ziac (1). Most approaches to vinyl fluoride synthesis have employed reactions of acetylene [74-86-2] with hydrogen fluoride (HF) either directly (2—5) or utilizing catalysts (3,6—10). Other routes have iavolved ethylene [74-85-1] and HF (11), pyrolysis of 1,1-difluoroethane [624-72-6] (12,13) and fluorochloroethanes (14—18), reaction of 1,1-difluoroethane with acetylene (19,20), and halogen exchange of vinyl chloride [75-01-4] with HF (21—23). Physical properties of vinyl fluoride are given ia Table 1. 

Copolymers of VF and a wide variety of other monomers have been prepared (6,41—48). The high energy of the propagating vinyl fluoride radical strongly influences the course of these polymerizations. VF incorporates well with other monomers that do not produce stable free radicals, such as ethylene and vinyl acetate, but is sparingly incorporated with more stable radicals such as acrylonitrile [107-13-1] and vinyl chloride. An Alfrey-Price value of 0.010 0.005 and an e value of 0.8 0.2 have been determined (49). The low value of is consistent with titde resonance stability and the e value is suggestive of an electron-rich monomer. 

Poly(vinylchloride). Cellular poly(vinyl chloride) is prepared by many methods (108), some of which utili2e decompression processes. In all reported processes the stabili2ation process used for thermoplastics is to cool the cellular state to a temperature below its second-order transition temperature before the resia can flow and cause coUapse of the foam. 

The principal chemical markets for acetylene at present are its uses in the preparation of vinyl chloride, vinyl acetate, and 1,4-butanediol. Polymers from these monomers reach the consumer in the form of surface coatings (paints, films, sheets, or textiles), containers, pipe, electrical wire insulation, adhesives, and many other products which total biUions of kg. The acetylene routes to these monomers were once dominant but have been largely displaced by newer processes based on olefinic starting materials. 

Until about 1980, mercuric chloride was used extensively as a catalyst for the preparation of vinyl chloride from acetjiene (7). Since the early 1980s, vinyl chloride and vinyl acetate have been prepared from ethylene instead of acetjiene, and the use of mercuric chloride as a catalyst has practically disappeared. 

MBS polymers are prepared by grafting methyl methacrylate and styrene onto a styrene—butadiene mbber in an emulsion process. The product is a two-phase polymer useful as an impact modifier for rigid poly(vinyl chloride). 

A review covers the preparation and properties of both MABS and MBS polymers (75). Literature is available on the grafting of methacrylates onto a wide variety of other substrates (76,77). Typical examples include the grafting of methyl methacrylate onto mbbers by a variety of methods chemical (78,79), photochemical (80), radiation (80,81), and mastication (82). Methyl methacrylate has been grafted onto such substrates as cellulose (83), poly(vinyl alcohol) (84), polyester fibers (85), polyethylene (86), poly(styrene) (87), poly(vinyl chloride) (88), and other alkyl methacrylates (89). 

Such copolymers of oxygen have been prepared from styrene, a-methylstyrene, indene, ketenes, butadiene, isoprene, l,l-diphen5iethylene, methyl methacrjiate, methyl acrylate, acrylonitrile, and vinyl chloride (44,66,109). 1,3-Dienes, such as butadiene, yield randomly distributed 1,2- and 1,4-copolymers. Oxygen pressure and olefin stmcture are important factors in these reactions for example, other products, eg, carbonyl compounds, epoxides, etc, can form at low oxygen pressures. Polymers possessing dialkyl peroxide moieties in the polymer backbone have also been prepared by base-catalyzed condensations of di(hydroxy-/ f2 -alkyl) peroxides with dibasic acid chlorides or bis(chloroformates) (110). 

Polymers. In combination with various metal salts, sorbitol is used as a stabilizer against heat and light in poly(vinyl chloride) (qv) resins and, with a phenohc antioxidant, as a stabilizer in uncured styrene—butadiene mbber (qv) compositions and in polyolefins (see Heat stabilizers Olefin POLYMERS Rubbercompounding). Heat-sealable films are prepared from a dispersion of sorbitol and starch in water (255). Incorporation of sorbitol in coUagen films gready restricts their permeabiUty to carbon dioxide (256). 

Polymer Solvent. Sulfolane is a solvent for a variety of polymers, including polyacrylonitrile (PAN), poly(vinyhdene cyanide), poly(vinyl chloride) (PVC), poly(vinyl fluoride), and polysulfones (124—129). Sulfolane solutions of PAN, poly(vinyhdene cyanide), and PVC have been patented for fiber-spinning processes, in which the relatively low solution viscosity, good thermal stabiUty, and comparatively low solvent toxicity of sulfolane are advantageous. Powdered perfluorocarbon copolymers bearing sulfo or carboxy groups have been prepared by precipitation from sulfolane solution with toluene at temperatures below 300°C. Particle sizes of 0.5—100 p.m result. 

Titanium—Vanadium Mixed Metal Alkoxides. Titanium—vanadium mixed metal alkoxides, VO(OTi(OR)2)2, are prepared by reaction of titanates, eg, TYZOR TBT, with vanadium acetate ia a high boiling hydrocarbon solvent. The by-product butyl acetate is distilled off to yield a product useful as a catalyst for polymeri2iag olefins, dienes, styrenics, vinyl chloride, acrylate esters, and epoxides (159,160). 

The first triaryknethane dyes were synthesized on a strictiy empirical basis in the late 1850s an example is fuchsine, which was prepared from the reaction of vinyl chloride with aniline. Thek stmctural relationship to triphenylmethane was estabHshed by Otto and Fmil Fischer (5) with the identification of pararosaniline [569-61-9] as 4,4, 4 -triaminotriphenyknethane and the stmctural elucidation of fuchsine. Several different stmctures have been assigned to the triaryknethane dyes (6—8), but none accounts precisely for the observed spectral characteristics. The triaryknethane dyes are therefore generally considered to be resonance hybrids. However, for convenience, usually only one hybrid is indicated, as shown for crystal violet [548-62-9] Cl Basic Violet 3 (1), for which = 589 nm. 

Membrane stmcture is a function of the materials used (polymer composition, molecular weight distribution, solvent system, etc) and the mode of preparation (solution viscosity, evaporation time, humidity, etc). Commonly used polymers include cellulose acetates, polyamides, polysulfones, dynels (vinyl chloride-acrylonitrile copolymers) and poly(vinyhdene fluoride). 

Vinyl chloride reacts with sulfides, thiols, alcohols, and oximes in basic media. Reaction with hydrated sodium sulfide [1313-82-2] in a mixture of dimethyl sulfoxide [67-68-5] (DMSO) and potassium hydroxide [1310-58-3], KOH, yields divinyl sulfide [627-51-0] and sulfur-containing heterocycles (27). Various vinyl sulfides can be obtained by reacting vinyl chloride with thiols in the presence of base (28). Vinyl ethers are produced in similar fashion, from the reaction of vinyl chloride with alcohols in the presence of a strong base (29,30). A variety of pyrroles and indoles have also been prepared by reacting vinyl chloride with different ketoximes or oximes in a mixture of DMSO and KOH (31). 

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