Unsaturated polyester resin foams

U.R.Vaidya and V.M.Nadkarai (1987). Unsaturated Polyester Resin Foam Poly(ethylene terephthalate) Waste-Part 1 Synthesis and Characterization. Ind. Eng. Chem. Res., Vol. 26, pp. 194—198. 

Polyols. Several important polyhydric alcohols or polyols are made from formaldehyde. The principal ones include pentaerythritol, made from acetaldehyde and formaldehyde trimethylolpropane, made from -butyraldehyde and formaldehyde and neopentyl glycol, made from isobutyraldehyde and formaldehyde. These polyols find use in the alkyd resin (qv) and synthetic lubricants markets. Pentaerythritol [115-77-5] is also used to produce rosin/tall oil esters and explosives (pentaerythritol tetranitrate). Trimethylolpropane [77-99-6] is also used in urethane coatings, polyurethane foams, and multiftmctional monomers. Neopentyl glycol [126-30-7] finds use in plastics produced from unsaturated polyester resins and in coatings based on saturated polyesters. 

Trimethyl-l,3-pentanediol (7) is a white, crystalline soHd. It is used in surface coating and unsaturated polyester resins. It also appears promising as an intermediate for synthetic lubricants and polyurethane elastomers and foams. 

Unsaturated polyester resins (UPRs) Uralkyd resins, 202 Urea-methylol reaction, 410 Urethane alkyds, 241 Urethane coatings, 202 Urethane elastomers, implanted, 207 Urethane foams, tests for, 244 Urethane gels, 205 Urethane-grade ATPEs, 223 Urethane-grade polyol types, 212 Urethane-grade raw materials, 246 Urethane hydrogel, preparation of, 250-251... 

Moreover, y-P.V.19 is also found in a variety of other media, such as powder coatings and cast resins. This includes systems based on unsaturated polyester resins whose hardening is not affected by the pigment. The list of application media includes plastics which are processed at very high temperature (such as polycarbonates), in which the pigment is thermally stable up to 320°C. PUR foams and... 

Since the stiffness of a laminate varies as a cubic relationship with the thickness, there are alternate methods employed to achieve thickness - and hence stiffness - than by using multiple layers of fiberglass and resin. Lightweight core materials, such as end-grained balsa wood, high-density polyurethane foam, PVC foam, and honeycombed materials, are available. These materials are sandwiched in between layers of unsaturated polyester resin to achieve increased laminate stiffness. The common terminology used for this technique is sandwich construction . 

Chloroalkyl phosphates such as tris(l,3-dichloro-2-propyl) phosphate (TDCiPP) and tris(chloro-wc>-propyl) phosphate (TC/PP) are more often used in textile backcoatings, in rigid and flexible pol3mrethane foams, which are used for thermal insulation and for furniture and upholstery, respectively [63]. In contrast, tris(2-chloroethyl) phosphate (TCEP) is now more frequently used in PVC, unsaturated polyester resins, and textile backcoatings [63]. 

From an industrial point of view, not only the high-molecular-weight linear polyesters are of interest. Also, a series of low-molecular-weight linear or branched polyesters (Example 4-1) find application in surface coating systems (alkyd resins), as coreactants in unsaturated polyester resins (Example 4-8), or in polyurethane foams (Examples 5-28 and 5-29). 

Other network polymers are the so-called unsaturated polyester resins, epoxy resins, polyurethane foams and vulcanised rubbers. 

Plunguian, M., Cornell, E. Process for forming foamed unsaturated polyester resins. US Pat. 3,896,060 (1974)... 

The materials employed for making hollow microspheres include inorganic materials such as glass and silica, and polymeric materials such as epoxy resin, unsaturated polyester resin, silicone resin, phenolics, polyvinyl alcohol, polyvinyl chloride, polyjM-opylene and polystyrene, among others, commercial jx oducts available are glass, silica, phenolics, epoxy resin, silicones, etc. Table 36 shows low-density hollow spheres. Table 37 shows physical properties of glass microspheres, and Table 38 shows comparison of some fillers on the physical properties of resulting foams (10). 

Three-component IPNs prepared from polyurethane, epoxy, and unsaturated polyester resin resulted in even broader tan 5 values when compared to two component (PU/E) IPN elastomers. Furthermore, the tan S values for the three component IPN systems were still high after the transitions were apparently complete, which is of enormous significance in sound energy absorption applications. IPN foams prepared by using PU/E (two-component) showed excellent energy absorbing abilities. This was reflected in rebound, hysteresis, and sound absorption studies. 

Polyurethane products and formulated systems are used in rigid foams, flexible foams, adhesives, sealants, coatings and elastomers, as well as in many other applications. Propene glycols are used in a wide variety of end-use and industrial applications, from unsaturated polyester resins, cosmetics and household detergents, to paints and automotive brake fluids. Propene glycol ethers are commonly... 

Casting resins such as unsaturated polyester resins, polyurethane resins and foams, epoxy resins and, within limits, acrylic resins... 

Propylene oxide, made by reacting propylene with chlorine to form propylene chloro-hydrin which is then dehydrochlorinated with caustic soda or lime (Eqs. 3-5), is used in the production of polyether polyols used for producing urethane foam. It also finds use in propylene glycol for making unsaturated polyester resins and in the pharmaceutical and food industries. Epichlorohydrin (EPI), formed by chlorination of propylene to allyl chloride and then dehydrochlorination (Eqs. 6 and 7), is used to make epoxy resins for producing laminates, fiber-reinforced composites, protective coatings, and adhesives. 

Fully cured unsaturated polyester resins used for glassfibre laminating are crosslinked thermosetting materials. Moulded structures will, therefore, be dimensionally stable, even at elevated temperatures. Rigid PU foam also has a crosslinked structure and is stable. The effect of dimensional changes resulting from thermal expansion of the foam can be ignored because the modulus of PU foam is low compared with that of the GRP skins. 

Dibromostyrene and derivatives include graft copolymers with polypropylene. They are recommended with ABS and stryenes, most engineering thermoplastics, unsaturated polyester resins, and polyurethane foams. They are not recommended for PVC, PS foam, and rigid PU foam. 

This liquid oligomer, Clariant s EXOLIT 5087, contains 27-28% Cl and 15% P, and is useful as an additive flame retardant for transparent cast polymethyl methacrylate, unsaturated polyester resins, or rigid polsuirethane foams. It has good light stability, but is not stable to heat above about 180°C. 

Flame retardancy in various polymers has been discussed both in general terms [77] and for particular types of polymers including polyvinyl chloride (PVC) [78], polystyrene foam [79], unsaturated polyester resins [80, 81], polyisocyanurate-polyurethane (PU) water-blown foams [82], ethylene-vinyl acetate copolymers [83], and plastic and rubber cables [84]. 

This technique has found the following applications in addition to those discussed in Sections 10.1 (resin cure studies on phenol urethane compositions) [65], 12.2 (photopolymer studies [66-68]), and 13.3 (phase transitions in PE) [66], Chapter 15 (viscoelastic and rheological properties), and Section 16.4 (heat deflection temperatures) epoxy resin-amine system [67], cured acrylate-terminated unsaturated copolymers [68], PE and PP foam [69], ethylene-propylene-diene terpolymers [70], natural rubbers [71, 72], polyester-based clear coat resins [73], polyvinyl esters and unsaturated polyester resins [74], polyimide-clay nanocomposites [75], polyether sulfone-styrene-acrylonitrile, PS-polymethyl methacrylate (PMMA) blends and PS-polytetrafluoroethylene PMMA copolymers [76], cyanate ester resin-carbon fibre composites [77], polycyanate epoxy resins [78], and styrenic copolymers [79]. 

Huoropolymers, 28% refrigerants, 46% foamed polymers, 20% Comonomer with ethylene, 65% polybutene-1,14% Unsaturated polyester resins, 63% copolymers, 8% Unsaturated polyester resins, 45% petroleum resins, 34% EPDM, 11%... 

P.O.34 is rarely used in polyolefins. In such media, it only withstands exposure to 200°C, and its opaque colorations show insufficient lightfastness. P.O.34 tends to bloom, especially in extrusion products made of low molecular weight LDPE types. The pigment is, however, recommended for a variety of other media. These range from aromatic polyurethane foams to cast resins of unsaturated polyester, in which the pigment slightly delays the hardening process. 

P.B.15 1 is also applied in polystyrene, polyamide, polycarbonate (in which it is heat stable up to 340°C), PUR foam materials, and cast resins. It should be noted, however, that the hardening of cast resins which are based on unsaturated polyesters is usually much retarded. 

P.B.15 3, like stabilized a-Copper Phthalocyanine Blue, markedly affects the hardening of unsaturated polyester cast resins. The list of applications also includes PUR foam materials, office articles, such as colored pencils, wax crayons, and water colors, as well as spin dyeing of polypropylene, polyacrylonitrile, secondary acetate, polyamide, polyester, and viscose. Used in polyester spin dyeing, P.B.15 3 satisfies the thermal requirements of the condensation process (Sec. 1.8.3.8). 1/3 and 1/25 SD samples equal step 7-8 on the Blue Scale for lightfastness. Textile fastnesses, such as stability to wet and dry crocking are perfect. 

P.R.149 also lends color to cast resins made from materials such as unsaturated polyester or methacrylic acid methylester, which are polymerized with peroxide catalysts. P.R.149 is equally lightfast in these media. In polycarbonate, the pigment tolerates exposure to more than 320°C. This is an asset in view of the fact that polycarbonate shows high melt viscosity and is thus processed at up to 340°C. The list of applications also includes other media, such as PUR foams and elastomers, for which P.R.149 is recommended because of its good heat stability and its coloristic properties. 

Results are presented of experiments undertaken by Gaiker in the manufacture of sandwich panels containing foam cores based on PETP recycled by a solid state polyaddition process developed by M G Ricerche. Panels were produced with glass fibre-reinforced unsaturated polyester and epoxy resin skins, and allthermoplastic panels with PE, PP, PS and glass fibre-reinforced PETP skins were also produced. EVA hot melt adhesives and thermoset adhesives were evaluated in bonding glass fibre-reinforced PETP skins to the foam cores. Data are presented for the mechanical properties of the structures studied. 

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