Spin of polyester

A. Blim Effects of spinning temperature on the structure and dynamics of melt spinning of polyester fibres. PhD Thesis, Institute of FYindamental Technological Research, Warsaw (2004)... 

After the polymer is extmded from the spirmeret, the elongational flow of the spinning filament leads to molecular orientation in both amorphoirs and crystalline phases. For the melt spinning of polyester fibers, the polymer crystallizes slowly and the molecular orientation developed along the spinline is contributed mainly by the amorphous phase. However, for polyolefin and nylon fibers, the rapid crystallization process determines that the molecular orientation involves both the amorphous and crystalline phases. 

The alkaline solutions can remove water-soluble polymers in the spinning mix and inert products such as titanium dioxide. Basic treatments can also hydroly2e a certain amount of the polyester itself. For some silk-like appHcations or for producing fine denier fabrics, this basic treatment can produce a 10—30% weight loss of polyester (190,196). Certain polyesters such as anionically modified polyester can undergo more rapid weight loss than regular polyester (189). 

Steam-heated aluminum castings are used for the melt spinning of nylon and polyester fibers and have been used for storage of raw materials during manufacturing, as well as for storage of acetic acid in cellulose acetate plants. 

Fiber spinning, 11 174, 175, 170-171 carbon-nanotube, 13 385-386 methods of, 16 8 models of, 11 171-172 of polyester fibers, 20 12-15 Fiber structure, of aromatic polyamides, 19 727... 

Melt filtration systems are commonly employed in pigment master-batch production and in situations where the presence of defects in the compound may have a critical effect on its subsequent processing or properties. This is vitally important, for example, in fibre-spinning operations involving extrusion of polyester or polyamide through fine spinneret plates [162], and in minimizing breakdown of polymer cable insulation subjected to electrical stress [163]. 

In contrast to disperse dyes solvent dyes for spin dyeing of polyester fibers are initially soluble in the polymer, thus avoiding the dipersing processes for the application of disperse dyes or pigments. 

Essentially, then, no new, large-volume, highly profitable fibers have been developed since the mid-1950s. Instead, the existing ones have become commodities with all the economic impact thereby implied. No major chemical engineering processes have been added, although the previously described ones have been modified to allow for spinning of liquid crystalline polymers or the formation of gel spun fibers. Research activity has been reduced and centered essentially on modifications of fiber size, shape, and properties, and many variants now are successfully marketed. Production volumes have increased enormously for nylon, polyester, and polyolefin. 

In another approach, filaments containing two polymers that do not adhere to each other are spun and then split. One may, for example, spin a bicomponent fiber of nylon that has several filaments of polyester embedded. After a fabric containing bicomponent filaments has been woven, it is treated to split the components, thus converting the original filament to several smaller filaments. Deniers of the order of 0.1 can be achieved by this ingenious method. In the last method, instead of... 

Like nylon, polyester fibers are made from linear-condensation polymers by melt spinning, followed by drawing. Similar to nylon, the drawing treatment involves a stretch ratio of 5. The drawing of polyester fiber is done above its glass transition temperature of 80°C. 

A very cohesive lubricant to be used in the spinning of low crimp, low denier nylon or polyester fibers. 

Melt or solution spinning of synthetic fibers is a marvel of modern technology. Fiber lubrication, which is of the utmost importance in this high-speed process, is achieved by the application of spin finish—a combination of oils and surfactants. A typical spin line for the production of polyester staple fiber is shown schematically in Figure 2. The number of filaments, which can vary from tens to thousands, come into contact with various parts of the machinery, some of which are heated for proper fiber modification. To replenish the lost finish and to ensure adequate lubrication,... 

Apart from lubricants, spin finishes contain antistatic and spreading and emulsifying agents. These are generally alkyl sulfates, alkylbenzene sulfonates, sulfonated fats and oils and poly(ethylene glycol)-modified fatty acids, fatty acid amides, fatty alcohols, and fatty amines. Potassium alkyl phosphates are extensively used in the production of polyester staple fibers. 

We already have reported on the replacement of the terephthalic acid with kinked diphenylether dicarboxylic acids (4). 3,4 - and 4,4 -Dicarboxydiphenylether (3,4 -0 and 4,4 -0) were synthesized and all-aromatic polyesters were prepared represented by structure 1. These polyesters were thermotropic with melt transitions decreasing to about 200°C with increasing replacement of the terephthalic acid with the kinked monomers. The polymers generally were thermally stable without measurable weight loss until well over 400°C. We wish here to supplement our previous studies with rheological measurements and fiber spinning of the polymers, including some measurements of fiber properties. 

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