Gases sulfur content

Material Balance. Material balances for a low and high sulfur content gas to the RC/Bahco CTB-100 module are illustrated in Table IV. Operating data from actual installations indicate 93-99% SO2 removal and particulate emissions as low as 0.01 grain/SCFW. Scrubbing reagent consumption is about 1.1 times the stoichiometric amount. 

Using this concept, Burdett developed a method in 1955 to obtain the concentrations in mono-, di- and polynuclear aromatics in gas oils from the absorbances measured at 197, 220 and 260 nm, with the condition that sulfur content be less than 1%. Knowledge of the average molecular weight enables the calculation of weight per cent from mole per cent. As with all methods based on statistical sampling from a population, this method is applicable only in the region used in the study extrapolation is not advised and usually leads to erroneous results. 

For example, in the case of light Arabian crude (Table 8.16), the sulfur content of the heavy gasoline, a potential feedstock for a catalytic reforming unit, is of 0.036 weight per cent while the maximum permissible sulfur content for maintaining catalyst service life is 1 ppm. It is therefore necessary to plan for a desulfurization pretreatment unit. Likewise, the sulfur content of the gas oil cut is 1.39% while the finished diesel motor fuel specification has been set for a maximum limit of 0.2% and 0.05% in 1996 (French specifications). 

Calcium carbide has been used in steel production to lower sulfur emissions when coke with high sulfur content is used. The principal use of carbide remains hydrolysis for acetylene (C2H2) production. Acetylene is widely used as a welding gas, and is also a versatile intermediate for the synthesis of many organic chemicals. Approximately 450,000 t of acetylene were used aimuaHy in the early 1960s for the production of such chemicals as acrylonitrile, acrylates, chlorinated solvents, chloroprene, vinyl acetate, and vinyl chloride. Since then, petroleum-derived olefins have replaced acetylene in these uses. 

Od condensed from the released volatdes from the second stage is filtered and catalyticady hydrotreated at high pressure to produce a synthetic cmde od. Medium heat-content gas produced after the removal of H2S and CO2 is suitable as clean fuel. The pyrolysis gas produced, however, is insufficient to provide the fuel requirement for the total plant. Residual char, 50—60% of the feed coal, has a heating value and sulfur content about the same as feed coal, and its utilisation may thus largely dictate process utdity. 

Naphtha desulfurization is conducted in the vapor phase as described for natural gas. Raw naphtha is preheated and vaporized in a separate furnace. If the sulfur content of the naphtha is very high, after Co—Mo hydrotreating, the naphtha is condensed, H2S is stripped out, and the residual H2S is adsorbed on ZnO. The primary reformer operates at conditions similar to those used with natural gas feed. The nickel catalyst, however, requires a promoter such as potassium in order to avoid carbon deposition at the practical levels of steam-to-carbon ratios of 3.5—5.0. Deposition of carbon from hydrocarbons cracking on the particles of the catalyst reduces the activity of the catalyst for the reforming and results in local uneven heating of the reformer tubes because the firing heat is not removed by the reforming reaction. 

Over the years, larger quantities of sulfur have been recovered for a number of reasons. These iaclude iacreased petroleum refining and natural-gas processiag, more stringent limitations on sulfur dioxide emissions, and higher sulfur contents of the cmde oil refined. Another contributiag factor is the lower sulfur content limits set on petroleum-based fuels. 

Trinidad asphalt has a relatively uniform composition of 29% water and gas, 39% bitumen soluble in carbon disulfide, 27% mineral matter on ignition, and 5% bitumen that remains adsorbed on the mineral matter. Refining is essentially a process of dehydration by heating the cmde asphalt to ca 165°C. The refined product averages 36% mineral ash with a penetration at 25°C of about 2 (0.2 mm), a softening point (ring and ball method) of 99°C, a flash point (Cleveland open cup) of 254°C, a sulfur content of 3.3%, and a saponification value of 45 mg KOH/g. The mineral matter typically contains... 

More severe hydrotreating, such as mild hydrocracking at an H2 partial pressure of >6.9 MPa (1000 psig) and temperature of >400° C, can stiU further reduce sulfur content in the FCC feed. Mild hydrocracking of a 25° API VGO reduced the sulfur content of the FCC feed 98%, from 1.7 wt % to 0.03 wt % (40). This reduction can be expected to lower the SO content in the FCCU regenerator flue gas by about 90%. 

Sulfur Dioxide Reductant. The Mathieson process uses sulfur dioxide, sodium chlorate, and sulfuric acid to produce chlorine dioxide gas with a much lower chlorine content. The sulfur dioxide gas reductant is oxidized to make sulfuric acid, reducing the overall acid requirement of the process. Air is used to dilute the chlorine dioxide produced by this process. The exit gases flow through a scmbber to which chlorate is added in order to remove any unreacted sulfur dioxide. Spent Hquor, containing some unreacted chlorate, sulfuric acid, and sodium sulfate, continuously overflows from this process. 

Small amounts of chlorine, amounting from 1 to 5% of the chlorine dioxide, ate present in the chlorine dioxide gas product from the Mathieson process. The purity of the chlorine dioxide gas can be increased at the expense of higher chlorate content in the spent Hquor if NaCl is not used in the reactor and a small amount of sulfur dioxide gas is present in the generator chlorine dioxide product gas stream. 

FIG. 17-68 Trends in resistivity of fly ash with variations in fliie-gas temperature and coal sulfur content. °C = (°F — 32) X %. (Ogleshij and Nichols, A Manual of Electrostatic Precipitator Technology, pait 11, Southein Research Institute, Binningham, Ala., Z.970.)... 

Give preference to natural gas over heavy fuel oil for use as fuel and to coke with lower sulfur content. 

Atmospheric gas oil has a relatively lower density and sulfur content than vacuum gas oil produced from the same crude. The aromatic content of gas oils varies appreciably, depending mainly on the crude type and the process to which it has been subjected. For example, the aromatic content is approximately 10% for light gas oil and may reach up to 50% for vacuum and cracked gas oil. Table 2-7 is a typical analysis of atmospheric and vacuum gas oils. ... 

The dewpoint for the flue products from gas is a maximum of 60°C and will, in most cases, be lower because of excess air. There is no acid dewpoint because the sulfur content is negligible. It would be thought that condensation would be most unlikely, and this is so for the bulk flue gases. However, the temperature gradient across the flue wall can be such that the skin temperature at the inside wall can be considerably less than the bulk temperature, and condensation will take place. 

Compared to most other widely available fuels with the exception of natural gas, LPG has very low sulfur content... 

Future legislation will stimulate burner development in the areas of carbon monoxide, NOx and particulate generation. Techniques will include flue-gas recirculation, staged combustion, and additives to reduce the NOx and more sophisticated controls. Controls over the sulfur generated do not affect burner design greatly since the sulfur dioxide is a natural product of combustion and can only be reduced by lower fuel sulfur contents or sulfur removal from the exhaust gases. 

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