Exiting gases

The procedure is to pass purified hydrogen through a hot solution of the pure acid chloride in toluene or xylene in the presence of the catalyst the exit gases are bubbled through water to absorb the hydrogen chloride, and the solution is titrated with standard alkali from time to time so that the reduction may be stopped when the theoretical quantity of hydrogen chloride has been evolved. Further reduction would lead to the corresponding alcohol and hydrocarbon ... 

The partial-oxidation process differs only in the initial stages before the water gas shift converter. Because it is a noncatalyzed process, desulfurization can be carried out further downstream. The proportions of a mixture of heavy oil or coal, etc, O2, and steam, at very high temperature, are so adjusted that the exit gases contain a substantial proportion of H2 and carbon monoxide. 

Because the ammonia synthesis reaction is an equiUbrium, the quantity of ammonia depends on temperature, pressure, and the H2 to-N2 ratio. At 500°C and 20.3 MPa (200 atm), the equiUbrium mixture contains 17.6% ammonia. The ammonia formed is removed from the exit gases by condensation at about —20° C, and the gases are recirculated with fresh synthesis gas into the reactor. The ammonia must be removed continually as its presence decreases both the equiUbrium yield and the reaction rate by reducing the partial pressure of the N2—H2 mixture. 

The success of preheater kiln systems led to precalciaer kiln systems. These units utilize a second burner to carry out calciaation ia a separate vessel attached to the preheater. The flash furnace (57), eg, utilizes preheated combustion air drawn from the clinker cooler and kiln exit gases and is equipped with an oil burner that bums about 60% of the total kiln fuel. The raw material is calciaed almost 95%, and the gases continue their upward movement through successive preheater stages ia the same manner as ia an ordinary preheater. 

Sulfur Dioxide Reductant. The Mathieson process uses sulfur dioxide, sodium chlorate, and sulfuric acid to produce chlorine dioxide gas with a much lower chlorine content. The sulfur dioxide gas reductant is oxidized to make sulfuric acid, reducing the overall acid requirement of the process. Air is used to dilute the chlorine dioxide produced by this process. The exit gases flow through a scmbber to which chlorate is added in order to remove any unreacted sulfur dioxide. Spent Hquor, containing some unreacted chlorate, sulfuric acid, and sodium sulfate, continuously overflows from this process. 

Smelting. The fuel suppHed to the reverberatory furnace is in the range of 5—6 GJ/t (4.7-5.7 x 10 Btu/t) concentrate. Steam produced in the waste heat boiler is equal to ca 60% of the energy suppHed by the fuel. The additional heat recovered from the exit gases in the recuperator to preheat the combustion air is equal to ca 10% of the energy from the fuel. Hence, the heat recovered from the furnace is equal to ca 70% of the heat from the fuels. 

Fig. 5. Catalytic system designs (11) of (a) basic VOC catalytic converter containing a preheater section, a reactor housing the catalyst, and essential controls, ducting, instmmentation, and other elements (b) a heat exchanger using the cleaned air exiting the reactor to raise the temperature of the incoming process exhaust and (c) extracting additional heat from the exit gases by a secondary heat exchanger.

The temperature difference between the exit gases and ambient air... 

This condensate was washed with dilute caustic soda solution and dried over calcium chloride. The exit gases from this condenser were scrubbed with water and dilute caustic soda solution, dried and passed to a condenser cooled with a mixture of solid carbon dioxide and trichloroethylene which caused the unchanged 1,1,1-trifluoro-2-chloroethane to condense. This second condensate was then combined with the first and the mixture was fractionally distilled. 

Exit gases from the shift conversion are treated to remove carbon dioxide. This may be done by absorbing carbon dioxide in a physical or chemical absorption solvent or by adsorbing it using a special type of molecular sieves. Carbon dioxide, recovered from the treatment agent as a byproduct, is mainly used with ammonia to produce urea. The product is a pure hydrogen gas containing small amounts of carbon monoxide and carbon dioxide, which are further removed by methanation. 

Kinetically Limited Process. Basically, this system limits the temperature rise of each adiabatically operated reactor to safe levels by using high enough space velocities to ensure only partial approach to equilibrium. The exit gases from each reactor are cooled in external waste heat boilers, then passed forward to the next reactor, and so forth. This resembles the equilibrium-limited reactor system as shown in Figure 8, except, of course, that the catalyst beds are much smaller. 

In wet-back boiler designs the rear wall of the furnace and the point at which the first-pass exit gases reverse direction is surrounded by water thus, no combustion chamber refractory is required and maintenance costs are reduced. 

NOTE Economizers are, in fact, fitted to some gas-fired, packaged FT boilers. The economizer is designed to recover some of the enthalpy lost as a result of the increased water vapor content in the exit gases from burning natural gas. 

Because there seldom is only one specific problem associated with the fuel being used, most fuel treatments are blends of active agents, such as combustion improvers and slag modifiers. In addition, fireside problems tend to be interrelated, so that, for example, inefficient fuel combustion leads to heavy sooting in the combustion area and dry smutting from the exit gases. 

A device used to remove fly-ash from boiler exit-gases in order to reduce the atmospheric pollution load. It places an electric charge on the dust particle and removes the particle onto a collecting plate. 

Figure 2. Relative GC peak areas of exit gases from N,0 pulses over 0.5% RhO /CeOj at 623 K (2A) Complete conversion to N,-only from pulses 1 —10 over prereduced coprecipitated material followed by a switch to Nj plus Oj products for pulses 12 27 ...

Sulfide ores usually contain small amounts of mercury, arsenic, selenium, and tellurium, and these impurities volatilize during the ore treatment. All the volatilized impurities, with the exception of mercury, are collected in the dust recovery systems. On account of its being present in low concentrations, mercury is not removed by such a system and passes out with the exit gases. The problem of mercury contamination is particularly pertinent to zinc plants since the sulfidic ores of zinc contain traces of mercury (20-300 ppm). The mercury traces in zinc sulfide concentrates volatilize during roasting and contaminate the sulfuric acid that is made from the sulfur dioxide produced. If the acid is then used to produce phosphatic fertilizers, this may lead to mercury entering the food chain as a contaminant. Several processes have been developed for the removal of mercury, but these are not yet widely adopted. 

Waste-heat boilers are often used to recover heat from furnace flue gases and the process gas streams from high-temperature reactors. The pressure, and superheat temperature, of the stream generated will depend on the temperature of the hot stream and the approach temperature permissible at the boiler exit (see Chapter 12). As with any heat-transfer equipment, the area required will increase as the mean temperature driving force (log mean AT) is reduced. The permissible exit temperature may also be limited by process considerations. If the gas stream contains water vapour and soluble corrosive gases, such as HC1 or S02, the exit gases temperature must be kept above the dew point. 

The burner is fitted with a cooling jacket, which cools the exit gases to 200 °C. The gases are further cooled, to 50 °C, in an external heat exchanger. 

The secondary air from the compressor must be cooled before mixing with the process gas stream at the absorber inlet to keep the absorber inlet temperature as low as possible. Take the outlet temperature as the same as exit gases from the cooler condenser, 40°C. 

Ethylene is to be converted by catalytic air oxidation to ethylene oxide. The air and ethylene are mixed in the ratio 10 1 by volume. This mixture is combined with a recycle stream and the two streams are fed to the reactor. Of the ethylene entering the reactor, 40% is converted to ethylene oxide, 20% is converted to carbon dioxide and water, and the rest does not react. The exit gases from the reactor are treated to remove substantially all of the ethylene oxide and water, and the residue recycled. Purging of the recycle is required to avoid accumulation of carbon dioxide and hence maintain a constant feed to the reactor. Calculate the ratio of purge to recycle if not more than 8% of the ethylene fed is lost in the purge. What will be the composition of the corresponding reactor feed gas ... 

The feed stream consists of 60 mole percent hydrogen, 20% nitrogen, and 20% argon. Calculate the composition of the exit gases, assuming equilibrium is achieved in the reactor. Make sure that you take deviations from the ideal gas law into account. The equilibrium constant expressed in terms of activities relative to standard states at 1 atm may be assumed to be equal to 8.75 x 10 3. The fugacity of pure H2 at 450 °C and 101.3 MPa may be assumed to be equal to 136.8 MPa. 

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