Rubber oil resistance

Both side groups and carbon-carbon double bonds can be incorporated into the polymer structure to produce highly resilient rubbers. Two typical examples are polyisoprene and polychloroprene rubbers. On the other hand, the incorporation of polar side groups into the rubber structure imparts a dipolar nature which provides oil resistance to these rubbers. Oil resistance is not found in rubber containing only carbon and hydrogen atoms (e.g. natural rubber). Increasing the number of polar substituents in the rubber usually increases density, reduces gas permeability, increases oil resistance and gives poorer low-temperature properties. 

Geolast (Advanced Elastomer Systems) Nitrile rubber Oil resistant... 

Rubbers are further classified according to application as all-purpose rubbers, oil-resistant rubbers, and heat-stable rubbers. About half of rubber production is used to make tires and the other half is used for commercial rubber articles. 

Chloroprene rubber exhibits clearly superior oil resistance compared to natural rubber and/or styrene-butadiene rubber. Oil resistance of chloroprene rubber is comparable to that of acrylonitrile-butadiene rubber with 18 % acrylonitrile content [697],... 

Nitrile Rubber. Nitrile mbbers are made by the emulsion copolymerization of acrylonitrile (9—50%) and butadiene (6) and designated NBR. The ratio of acrylonitrile (ACN) to butadiene has a direct effect on the properties on the nature of the polymers. As the ACN content increases, the oil resistance of the polymer increases (7). As the butadiene content increases, the low temperature properties of the polymer are improved (see Elastomers, SYNTHETIC-NITRILE RUBBER). 

Poly(butadiene- (9-acrylonitrile) [9008-18-3] NBR (64), is another commercially significant random copolymer. This mbber is manufactured by free-radical emulsion polymerization. Important producers include Copolymer Rubber and Chemical (Nysyn), B. F. Goodrich (Hycar), Goodyear (Chemigum), and Uninoyal (Paracdl). The total U.S. production of nitrile mbber (NBR) in 1990 was 95.6 t (65). The most important property of NBR mbber is its oil resistance. It is used in oil well parts, fuels, oil, and solvents (64) (see Elastomers, synthetic— nitrile rubber). 

Elastomers, syntpietic-nitrile rubber). It is the nitrile group, —C=N, that confers oil resistance to this polymer, and the nitrile content can vary from 10 to 40%, leading to increasing solvent resistance. 

Because of the excellent properties of its vulcanisates under conditions not demanding high levels of heat and oil resistance, natural rubber commands a premium price over SBR, with which it vies for top place in the global tonnage... 

The price of these rubbers has become such that for many applications they have been replaced by less expensive alternatives. These include the use of EPDM rubbers for automotive parts not requiring oil resistance and plasticised PVC for applications where flexibility rather than high elasticity is required. 

Higher specifications, particularly by the automobile industries, have led to their replacement by rubbers of higher performance in terms of heat and oil resistance. 

The changes in acrylic rubber compounds have increased the scope of these materials as heat-and oil-resisting materials able to meet many of the increasingly stringent demands being imposed on rubbers for use in automotive applications. 

Vulcanisation can be effected by diamines, polyamines and lead compounds such as lead oxides and basic lead phosphite. The homopolymer vulcanisate is similar to butyl rubber in such characteristics as low air permeability, low resilience, excellent ozone resistance, good heat resistance and good weathering resistance. In addition the polyepichlorohydrins have good flame resistance. The copolymers have more resilience and lower brittle points but air impermeability and oil resistance are not so good. The inclusion of allyl glycidyl ether in the polymerisation recipe produces a sulphur-curable elastomer primarily of interest because of its better resistance to sour gas than conventional epichlorhydrin rubbers. 

All these materials could be vulcanised into rubbers with good oil resistance but with a high compression set. 

The applications of polysulphide rubbers are due to their excellent oil and water resistance and their impermeability to gases. Because of other factors, including their unpleasant odour, particularly during processing, they are much less used than the two major oil-resistant synthetic rubbers, the polychloroprenes and the nitrile rubbers. 

The resins act as a plasticiser during processing but they cross-link while the rubber is vulcanising to give a harder product with improved oxidation resistance, oil resistance and tensile strength. The addition of sufficient resin will lead to an ebonite-like product. 

Whilst exhibiting the excellent low-temperature flexibility (with a Tg of about -80°C) and very good heat resistance (up to 200°C) typical of a silicone rubber, the fluorosilicones also exhibit good aliphatic oil resistance and excellent aging resistance. However, for some applications they have recently encountered a challenge from the polyphosphazenes (see Section 13.10). 

The terms ebonite and hard rubber are now extended to cover hard produets made from synthetic rubbers. SBR is now replacing the natural materials in many ebonite applications whilst nitrile rubber ebonites are of interest where oil resistance is required. 

Oil resistance demands polar (non-hydrocarbon) polymers, particularly in the hard phase. If the soft phase is non-polar but the haid phase polar, then swelling but not dissolution will occur (rather akin to that occurring with vulcanised natural rubber or SBR). If, however, the hard phase is not resistant to a particular solvent or oil, then the useful physical properties of a thermoplastic elastomer will be lost. As with all plastics and rubbers, the chemical resistant will depend on the chemical groups present, as discussed in Section 5.4. 

In general, the thermoplastic elastomers have yet to achieve the aim of replacing general purpose vulcanised rubbers. They have replaced rubbers in some specialised oil-resistant applications but their greatest growth has been in developing materials of consistency somewhat between conventional rubbers and hard thermoplastics. A number of uses have also been developed outside the field of conventional rubber and plastics technology. 

If polypropylene is too hard for the purpose envisaged, then the user should consider, progressively, polyethylene, ethylene-vinyl acetate and plasticised PVC. If more rubberiness is required, then a vulcanising rubber such as natural rubber or SBR or a thermoplastic polyolefin elastomer may be considered. If the material requires to be rubbery and oil and/or heat resistant, vulcanising rubbers such as the polychloroprenes, nitrile rubbers, acrylic rubbers or hydrin rubbers or a thermoplastic elastomer such as a thermoplastic polyester elastomer, thermoplastic polyurethane elastomer or thermoplastic polyamide elastomer may be considered. Where it is important that the elastomer remain rubbery at very low temperatures, then NR, SBR, BR or TPO rubbers may be considered where oil resistance is not a consideration. If, however, oil resistance is important, a polypropylene oxide or hydrin rubber may be preferred. Where a wide temperature service range is paramount, a silicone rubber may be indicated. The selection of rubbery materials has been dealt with by the author elsewhere. ... 

Nitrile rubber is compatible with phenol-formaldehyde resins, resorcinol-formaldehyde resins, vinyl chloride resins, alkyd resins, coumarone-indene resins, chlorinated rubber, epoxies and other resins, forming compositions which can be cured providing excellent adhesives of high strength, high oil resistance and high resilience. On the other hand, NBR adhesives are compatible with polar adherends such as fibres, textiles, paper and wood. Specific formulations of NBR adhesives can be found in [12]. 

Epoxy resin paints, inferior to chlorinated rubber for resistance to strong acids, are excellent for dilute acids and strong alkalis. They produce a harder, more abrasion-resistant coating than does chlorinated rubber and are much better for resistance to fats, oils and many organic solvents. Table 3.50 gives data on the chemical resistance of epoxy resin coatings to different materials. 

Improvement in the solvent and oil resistance of rubbers can be achieved via grafting of acrylonitrile onto rubber [140-142] and rubber blends [143]. The careful control of the degree of grafting allows vulcanized rubber with high-mechanical properties compared with ungrafted vulcanized rubber to be obtained. Also, acid resistance [144] and resistance to microbiological attack [145,146] was improved for cellulose grafted with acrylonitrile, and increases in base resistance were also noted for MMA and a mixture of MMA and ethyl acrylate [13],... 

Nitrile rubber (NBR) was first commercialized by I.G. Farbindustry, Germany, in 1937, under the trade name of Buna N. Its excellent balance of properties confers it an important position in the elastomer series. Nitrile rubber, a copolymer of butadiene and acrylonitrile, is widely used as an oil-resistant rubber. The acrylonitrile content decides the ultimate properties of the elastomer. In spite of possessing a favorable combination of physical properties, there has been a continuous demand to improve the aging resistance of NBR due to the tougher requirements of industrial and automotive applications. 

Carbon black is an extremely fine powder of great commercial importance, especially for the synthetic rubber industry. The addition of carbon black to tires lengthens its life extensively by increasing the abrasion and oil resistance of rubber. 

The ratio of acrylonitrile/butadiene could be adjusted to obtain a polymer with specific properties. Increasing the acrylonitrile ratio increases oil resistance of the rubber, but decreases its plasticizer compatibility. 

Neoprene vulcanizates have a high tensile strength, excellent oil resistance (better than natural rubber), and heat resistance. 

TPEs prepared from rubber-plastic blends usually show poor high-temperature properties. This problem could be solved by using high-melting plastics like polyamides and polyesters. But, often they impart processing problems to the blends. Jha and Bhowmick [49] and Jha et al. [50] have reported the development and properties of novel heat and oil-resistant TPEs from reactive blends of nylon-6 and acrylate rubber (ACM). The properties of various thermoplastic compositions are shown in Table 5.4. In this kind of blend, the plastic phase forms the continuous phase, whereas... 

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