Retardant fillers magnesium hydroxide

There is evidence to show that the particle size of the filler also plays a significant role in flammability resistance. For example, below a certain particle size (about 1-2 pm), in many tests, including oxygen index, aluminum hydroxide shows enhanced fire-retarding performance,34 which may be associated with the rate of filler decomposition and/or with the formation of a more stable ash. However, it has been found that the particle size effect is absent, or less evident, in the cone calorimeter test.35 Similarly, particle size reduction has been shown to enhance fire retardancy in magnesium hydroxide-filled PP in this case, samples were characterized by the UL94 test.36 This raises the question as to whether further reductions in particle size to the nanoscale will lead to an additional increase in flammability performance, and perhaps enable filler overall levels to be significantly reduced. This aspect is considered in a later section. 

Layered double hydroxides (LDHs) are a different kind of layered crystalline filler for nanocomposite formation. Because they combine the flame retardant features of conventional metal hydroxide fillers (magnesium hydroxide and aluminum hydroxide) with those of layered silicate nanofillers (montmorillonite), LDHs are considered to be a new emerging class of nanofillers favorable for the preparation of flame retardant nanocomposites. In the present chapter, recent progress in the study of polymer/LDH flame retardant nanocomposites is reviewed. 

Antimony trioxide and chlorinated paraffinic derivatives are common materials used as fire retardants, as are intumescent zinc (or calcium) borate, aluminium hydroxide and magnesium hydroxide. These inorganic materials, used as bulk fillers, act to reduce the fire hazard. Halogenated materials release chlorine, which then combines with the antimony trioxide to form the trichloride, which is a flame suppressant. 

The carbon black generated by a fire from a rubber source increases the smoke density other products are highly toxic and often corrosive. The halogens, phosphates, borates, and their acids evolved during a fire corrode metals and electrical and electronic equipment. Hence many of the fire retardants described below cannot be used in situations where the toxic gases evolved will create their own hazards. In these cases inorganic hydroxides are used, at filler-type addition levels. Aluminium hydroxide and magnesium hydroxide are used as non-toxic fire retardant systems. 

The performance of aluminium hydroxide/magnesium hydroxide-filled systems can be enhanced by incorporation of zinc hydroxystannate in halogen-free rubbers giving reduced smoke and toxic gas emission, coupled with higher flame retardancy. This action will be complimentary to the water release and endothermic effects of aluminium hydroxide/magnesium hydroxide filler systems. 

One of the emerging technologies that is showing great promise is the use of hydrated mineral fillers such as aluminium and magnesium hydroxides, as such materials can provide high levels of flame retardancy without the formation of smoke or corrosive and potentially toxic fumes. The use of fillers as flame retardants has recently been reviewed by Rothon [23]. Essentially the key features are an endothermic decomposition to reduce the temperature, the release of an inert gas to dilute the combustion gases and the formation of an oxide layer to insulate the polymer and to trap and oxidise soot precursors. 

Magnesium hydroxide occurs in nature as the mineral brucite. It has a Moh hardness of about 3 and a specific gravity of 2.4. It starts to decompose endothermically with the release of water at about 300 °C and the principal interest in it is as a flame retardant filler for thermoplastics such as polyolefins and polyamides, where the processing temperature is too high for aluminium hydroxide to be utilised effectively. For thermoplastic appHcations low aspect ratio particles are favoured with a particle size of about 1 micron and a specific surface area in the range 4-10 m2 g ... 

The viscoelastic properties of polypropylene melts containing magnesium hydroxide fire retardant fillers have been studied using parallel plate dynamic rheology [36]. In this work the filler variants differed in particle size, surface area and morphology, ranging from approximately spherical particles formed... 

Flame retardant - [ALUMENUMCOMPOUNDS - ALUMINUM SULFATE AND ALUMS] (Vol 2) - [AMMONIUMCOMPOUNDS](Vol2) - [VINYL POLYMERS - VINYL CHLORIDE POLYMERS] (Vol24) -ethyleneimines [IMINES, CYCLIC] (Vol 14) -filler for [LEAD COMPOUNDS - LEAD SALTS] (Vol 15) -iron compounds as [IRON COMPOUNDS] (Vol 14) -magnesium hydroxide as filler [MAGNESIUMCOMPOUNDS] (Vol 15)... 

Many variations of these processes exist with the aim of controlling particle surface area, shape, and purity these characteristics define the fire retarding performance of magnesium hydroxide fillers, especially in more demanding applications where processability and good mechanical properties are also important considerations. In more recent developments, nanosize magnesium hydroxide variants have also been produced. 

Filler-polymer interactions have also been observed in EVA copolymer yielding differences in fire retarding effectiveness between ATH and MH.42 In EVA with 30% vinyl acetate content, magnesium hydroxide had an oxygen index of 46%, whereas aluminum hydroxide gave a value of... 

The combination of melamine with hydrated mineral fillers can improve the fire retardancy behavior of PP, eliminating at the same time the afterglow phenomenon associated with these fillers used in isolation.70 Similarly in EVA copolymer, antimony trioxide used in combination with metal hydroxides has been reported to reduce incandescence.56 Chlorinated and brominated flame retardants are sometimes used in combination with metal hydroxides to provide a balance of enhanced fire-retardant efficiency, lower smoke evolution, and lower overall filler levels. For example, in polyolefin wire and cable formulations, magnesium hydroxide in combination with chlorinated additives was reported to show synergism and reduced smoke emission.71... 

Hornsby, P.R. and Watson, C.L., Mechanistic aspects of smoke suppression and fire retardancy in polymers containing magnesium hydroxide filler, Plast. Rubber Process. Appl., 11,45-51, 1989. 

Hornsby, P.R., Wang, J., Rothon, R., Jackson, G., Wilkinson, G., and Cosstick, K., Thermal decomposition behaviour of polyamide fire retardant compositions containing magnesium hydroxide filler, Polym. Deg. Stab., 51, 235-249, 1996. 

An investigation was carried out into the fire retardant behaviour of zinc hydroxystannate-coated fillers (alumina trihydrate and magnesium hydroxide) in PVC and EVA cable formulations. Measurements were made of the limiting oxygen index, peak rate of heat release and smoke parameter and the data for unfilled and filled formulations compared. X-ray photoelectron spectroscopy and diffuse reflectance infrared Fourier-transform spectroscopy were used to study the filler-coating interaction. 16 refs. 

Flame-retardants are used as additives in the preparation of fire retardant paints. They are decomposed by heat to produce nonflammable components, which are able to blanket the flames. Both inorganic and organic types of flame-retardants are available in the market. The most widely used inorganic flame-retardants are aluminum trihydroxide, magnesium hydroxide, boric acid, and their derivatives. These substances have a flame-retardant action mainly because of their endothermic decomposition reaction and their dilution effect. The disadvantage of these solids is that they are effective in very high filler loads (normally above 60 percent). 

Magnesium hydroxide is an emerging filler for fire retardant applieations. In this area, it eompetes with aluminum trihydroxide, antimony oxide, and other fillers based on zine. Magnesium hydroxide has a different deeomposition temperature from aluminum trihydroxide, it is more suitable for polymers with higher decomposition temperature. These aspects and current findings are discussed in detail in Chapter 10. 

Zinc borate is an inorganic flame retardant which can be used by itself or in combination with aluminum hydroxide or magnesium hydroxide with which it forms synergistic mixtures of high performance flame retardants. It is frequently used as a surface coating on these two fillers. It reduces smoke emission and promotes char formation. 

Fillers such as magnesium hydroxide and aluminum trihydroxide are used as flame retardants because their decomposition product - water -is an active ingredient in flame retardancy. These fillers are discussed in detail in Chapter 12. 

Manufacturers of various fillers continue studies on altemative systems. Most antimony oxide used as a fire retardant can be replaced by a combination of zinc borate without the loss of other properties (in some cases improvements are reported). Another option is to use the same filler systems which are used in polyethylene insulated cables and wires. These are based on magnesium hydroxide and aluminum hydroxide. These systems pcrfoim as flame retardants but require a high filler concentration which affects jacket resistance and mechanical performance. Recently, new coated grades have been developed which can be used at up to 65 wt% without the loss of properties or productivity (extrusion rates 2,500 m/min of cable are possible). ... 

Yersamag . [Morton Int l.] Magnesium hydroxide filler, fire retardant smoke suppressant fex plastics, thermosets, dastomers. 

Magnum-White. [RMc Minerals] Magnesium hydroxide/calcium carbonate blend fire retardant smoke suppressant filler for PVC compds., SBR-latex formulations. 

Natural fiber-reinforced polyolefins are commonly apphed to automotive and constmction applications. The most abundantly used additive is fire retardant. Flammability is an important factor that often limits the application of composites to a specified field. Magnesium hydroxide is the most common flame retardant material used in the constmction industry. This filler responds well to surface modifiers and decomposes by an endofliermic reaction that releases water at temperatures close to the polymer degradation temperature as show in Eq. 6.1. Rothon et al. [78] studied the effects of magnesium hydroxide on polypropylene as a flame retarder of 60 % by weight. The smdy found less heat emission at 100 kWm after 6 min of fire exposure compared to filled PP without Mg(OH)2 at 500 kWm. ... 

The high flammability of isotactic polypropylene can be suppressed by incorporating magnesium hydroxide as an inorganic flame retardant filler, and poly(2,6-dimethyl-1,4-phenylene ether), which is a flame retardant polymer [75],... 

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