Reinforced plastic continued properties

In this book no prior knowledge of plastics is assumed. Chapter 1 provides a brief introduction to the structure of plastics and it provides an insight to the way in which their unique structure affects their performance. There is a resume of the main types of plastics which are available. Chapter 2 deals with the mechanical properties of unreinforced and reinforced plastics under the general heading of deformation. The time dependent behaviour of the materials is introduced and simple design procedures are illustrated. Chapter 3 continues the discussion on properties but concentrates on fracture as caused by creep, fatigue and impact. The concepts of fracture mechanics are also introduced for reinforced and unreinforced plastics. 

The term reinforced plastic (RP), also called composites (more accurately plastic composites), refers to combinations of plastic (matrix) and reinforcing materials that predominantly come in fiber forms such as chopped, continuous, woven and nonwoven fabrics, etc. also in other forms such as powder, flake, etc. They provide significant oriented property and/or cost improvements than the individual components (10, 14, 35, 38, 39-43, 62). 

Glass fibres dominate this field either as long continuous fibres (several centimetres long), which are hand-laid with the thermoset precursors, e.g., phenolics, epoxy, polyester, styrenics, and finally cured (often called fibre glass reinforcement plastic or polymer (FRP)). With thermoplastic polymers, e.g., PP, short fibres (less than 1 mm) are used. During processing with an extruder, these short fibres orient in the extrusion/draw direction giving anisotropic behaviour (properties perpendicular to the fibre direction are weaker). 

Filament winding (FW) is a fabrication technique for forming reinforced plastic parts of high strength/modulus and lightweight. It is made possible by exploiting the remarkable strength properties of their continuous fibers or filaments encased in a matrix of a resinous material. For this process, the reinforcement consists of filamentous non-metallic or metallic materials processed either in fibrous or tape forms.488 489... 

Polymer matrix composites (PMCs), or fiber-reinforced plastics (FRPs). provide a wide range of properties and behavior. Materials with discontinuous fibers are slightly stiffer than conventional unreinforced plastics, whereas the fully aligned continuous fiber systems can record exceptionally high specific properties (property divided by density), exeeeding those of competing materials such as steel and aluminum. There are a virtually infinite number of materials, and material formats that can be combined to form a composite material, as shown in Table 1. 

Superior mechanical properties, including impact strength and resistance to delamination, are claimed for reinforced plastics made from three-dimensional fabrics [1], Other reinforcement forms include continuous swirl mat, designed to have a minimum of fibre ends, and hybrid fabrics containing two different reinforcing fibres, for example, glass and aramid. There are many different ways in which two different fibres can be combined together. 

Favourable specific mechanical properties of continuous fibre-reinforced plastics have made them attractive materials for application to many engineering structures. 

Most carbon fibre reinforced plastics (CFRP) used and investigated to date are produced from preimpregnated continuous carbon fibre prepregs. Polymers reinforced with aligned short carbon fibres have certain advantages as materials for structural components, because they can easily be formed into complicated shapes with satisfactory mechanical properties. Woven fabrics produced from carbon fibres find increasing application in the aerospace and many other industries, because they are easy to handle, they have the ability to conform to complicated shapes and the in-plane properties are more isotropic than those of equivalent unidirectional materials. 

When the polymeric component forms the continuous phase, spheres, cylinders, or platelets may be added, as illustrated under reinforced polymers. The fiber composites are the most highly researched, as far as different modes of mixing are considered. The filaments may be continuous or discontinuous, or oriented or random in the matrix, with many subclasses of partial orientation possible (not shown). The tape composites are interesting since in some quarters these may be considered a two-dimensional analog of the highly oriented, continuous fibers embedded in a plastic matrix. The reinforced elastomers differ from the reinforced plastics in two ways the mechanical properties of the polymeric substrate, and the size of the reinforcing particles with respect to polymer chain dimensions. Because of the poor properties often obtained, it is rare to see a research paper on large particles dispersed in an elastomer. 

An SMC is a reinforced plastic compound in sheet form. Most SMCs combine glass fiber with a polyester (TS) resin. Any combination of reinforcement and resin can be produced. The reinforcements can have continuous long fibers or any size of chopped fibers laid out in a different orientation from that of the resin. The different orientation makes it feasible to use SMCs on flat to complex-shaped molds. These SMCs will contain various additives and fillers to provide a variety of processing and performance properties (Table 6-1). 

Many fibers are used in laminates and reinforced plastics. The type of fiber used will depend on the cost, the properties required, and the nature of the polymeric system. Although glass fiber is the most common reinforcement, many others are used. Fiber reinforcements can also come in many forms such as discontinuous fibers, continuous fibers, mat and fabric. Fiber content is the amount of fiber present in reinforced plastics and composites, usually expressed as a percentage volume fraction or weight fraction. 

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