Processes benzene alkylation process chemistry

The oldest surfactant is soap, which may be traced back to the ancient Egyptians and beyond. Synthetic surfactants had been produced in the first half of the 20th century but it was only after World War II, with the development of the modern petrochemical industry, that alternative feedstocks to oleochemicals became readily available. Hence chloroparaf-fins and/or alphaolefins and benzene were used to produce alkylbenzene (or alkylate ), processes were developed to produce a range of synthetic fatty alcohols and alkylene oxide chemistry resulted in ethylene oxide and propylene oxide building blocks becoming readily available. 

Production of cresols based on alkylation of toluene, oxidation of cymenes, or isopropyl toluenes and cleavage into cresols and acetone is a direct extension of phenol process from benzene. The process is, however, more complex since three isomeric cymenes and cresols are involved. The chemistry of the process is as follows ... 

The use of zeolites in the manufacture of cumene is of immense importance. About 7 million metric tons of cumene are produced annually worldwide. The earlier-used process involved alkylation of benzene over a solid phosphoric acid or an aluminum chloride catalyst. Cumene Production, U.S. Patent 4008290. Both catalysts are toxic in nature. The Mobil/Badger cumene process (Mobil Technology Co., 1997) uses the less toxic carozine zeolite catalyst (see Fig. 3.7). In addition, it also generates less waste and requires less energy than the earlier catalysts, thus simultaneously satisfying various conditions of green chemistry. 

The following HF alkylation reactions are based on straight-chain olefins. A similar chemistry can be written for the branched-chain process. The main reaction is the alkylation of benzene with the straight-chain olefins to yield a linear alkylbenzene ... 

Not only the linear Cl0-Cl8 a-olefins but also the linear C10-Cl8 olefins with internal double bonds, the so-called -v /-olefins, are of great importance in surfactant chemistry, n-a-Olefins and n-y-olefins have the same suitability for the manufacture of linear alkylbenzenes, the most important synthetic anionic surfactants, by alkylation of benzene. Nowadays medium molecular weight n- /-olefins are industrially produced by two processes the catalytic dehydrogenation of the corresponding n-alkanes [4,28] and the cometathesis of low and high molecular weight n-v /-olefins, obtained by double-bond isomerization of the isomeric n-a-olefins [29]. 

Molybdenum complexes are the most effective catalysts known for the selective epoxidation of olefins with alkyl hydroperoxides (210-212). Commonly known is the Arco or Halcon process for the large-scale manufacture of propylene oxide from propylene. This process uses t-BuOOH or ethyl benzene hydroperoxide (EBHP) as an oxidant and Mo(CO)6, for example, as a source of Mo. The Mo(CO)6 acts as a catalyst precursor, which is converted into a soluble active form by complexation with diols (3). Chemists have designed several supported versions of the catalysts for this epoxidation chemistry. A clear classification can be made on the basis of the nature of the support. 

Alkylation of benzene with ethylene to give ethylbenzene according to Equation 3, an example of the classical Friedel-Crafts chemistry, is one of the largest tonnage C-C bond forming processes. 

One of the important processes in organic chemistry is the reaction in which an alkyl group is attached to benzene. This reaction, known as the Friedel-Crafts reaction, can be shown as... 

Abstract The goal of multiscale modeUing of heterogeneous catalytic reactors is the prediction of all steps, starting from the reaction mechanism at the active centre, the rates of reaction, adsorption and diffusion processes inside the porous system of the catalyst support, based on first principles, quantum chemistry, force field simulations and macroscopic differential equations. The progress in these fields of research will be presented, including linking models between the various levels of description. Alkylation of benzene will be used as an example to demonstrate the various approaches from the active centre to the reactor. 

Alkylation of Aromatics with Liquid Catalysts. Forty years ago, ethylbenzene, cumene, and dodecyl benzenes were produced by alkylation reactions of benzene with liquid catalysts. Although some production processes still involve these catalysts, solid catalysts such as zeolites are now often the preferred catalysts. Olefins are generally employed for commercial alkylation reactions. The chemistry discussed next will involve liquid catalysts that are protonic acids or Friedel-Crafts catalysts. 

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