Process gas-liquid

Most of the actual reactions involve a three-phase process gas, liquid, and solid catalysts are present. Internal and external mass transfer limitations in porous catalyst layers play a central role in three-phase processes. The governing phenomena are well known since the days of Thiele [43] and Frank-Kamenetskii [44], but transport phenomena coupled to chemical reactions are not frequently used for complex organic systems, but simple - often too simple - tests based on the use of first-order Thiele modulus and Biot number are used. Instead, complete numerical simulations are preferable to reveal the role of mass and heat transfer at the phase boundaries and inside the porous catalyst particles. 

Use of rotary kilns for hazardous waste incineration is becoming more common for disposal of chlorinated hydrocarbons such as polychlorinated biphenyls (PCBs). Flow in these kilns is cocurrent. Major advantages include high temperature, long residence time, and flexibility to process gas, liquid, solid, or drummed wastes. 

Micelles and other organized surfactant aggregates are increasingly utilized in analytical applications (1.)- They interact with reagents and alter spectroscopic and electrochemical properties which, in turn, often results in increased sensitivities. Organized assemblies have also been employed in separation processes. Gas, liquid and thin layer micellar chromatographic techniques have been developed (2). 

It has been reported earlier that oxidation at higher temperature affects the property of the bitumen in terms of its hardness represented by penetration. Explanation of oxidised bitumen Ccin be considered into two stages oxidation of oils to resins, and conversion of resins to asphaltenes. The first step is a heterogeneous process (Gas-liquid) and the rate depends on the mass transfer area. The second step is a homogeneous process and its rate is expected to be influenced, by temperature only when bitumen is oxidised at 250 C at a fixed air rate, the rate of the first step is relatively lower than of the second step so that oxidation leads to a decrease of resin content, which in turn affects the penetration value. 

Depending on the kind of the substance they are designed to process, separators can be labeled as gas-oil separators and "gas separators (Fig. 2.1). Gas-oil separators are used for separation of oil from oil gas, and gas separators - for separation of natural gas from droplets of condensate, water, and solid particles. Gas separators, as a rule, process gas-liquid mixtures with a rather small content of the liquid phase. But they can also operate in the so-called flood regime (when a large volume of liquid enters the separator as a result of accidental injection of water or accumulation of condensate in pipes). 

Product Heat Management Process Gas + Liquid Coohng Mediiun Process Gas + Electrolyte Circulation Process Gas + Liquid cooling mediiun or steam generation Internal Reforming + Process Gas Internal Reforming + Proeess Gas... 

In-process API, excipients or formulation In-process material, in-process gas, liquid or inert substrate Variable settings Process specific... 

M. Iguchi and O.J. Ilegbusi, Modeling Multiphase Materials Processes Gas-Liquid Systems, DOI 10.1007/978-1-4419-7479-2 l,... 

Section 10.1 will consider the physical processes which oil and gas (and unwanted fluids) from the wellhead must go through to reach product specifications. These processes will include gas-liquid separation, liquid-liquid separation, drying of gas. 

Condensable hydrocarbon components are usually removed from gas to avoid liquid drop out in pipelines, or to recover valuable natural gas liquids where there is no facility for gas export. Cooling to ambient conditions can be achieved by air or water heat exchange, or to sub zero temperatures by gas expansion or refrigeration. Many other processes such as compression and absorption also work more efficiently at low temperatures. 

The gas processing options described in the previous section were designed primarily to meet on-site usage or evacuation specifications. Before delivery to the customer further processing would normally be carried out at dedicated gas processing plants, which may receive gas from many different gas and oil fields. Gas piped to such plants is normally treated to prevent liquid drop out under pipeline conditions (dew point control) but may still contain considerable volumes of natural gas liquids (NGL) and also contaminants. 

When gases are rich in ethane, propane, butane and heavier hydrocarbons and there is a local market for such products it may be economic to recover these condensable components. Natural gas liquids can be recovered in a number of ways, some of which have already been described in the previous section. However to maximise recovery of the individual NGL components, gas would have to be processed in a fractionation plant. 

Heterogeneous reactions of industrial significance occur between all combinations of gas, liquid, and solid phases. The solids may be inert or reac tive or catalysts in granular form. Some noncatalytic examples are listed in Table 7-11, and processes with solid catalysts are listed under Catalysis in Sec. 23. Equipment and operating conditions of heterogeneous processes are covered at some length in Sec. 23 only some highlights will be pointed out here. 

Three examples of simple multivariable control problems are shown in Fig. 8-40. The in-line blending system blends pure components A and B to produce a product stream with flow rate w and mass fraction of A, x. Adjusting either inlet flow rate or Wg affects both of the controlled variables andi. For the pH neutrahzation process in Figure 8-40(Z ), liquid level h and the pH of the exit stream are to be controlled by adjusting the acid and base flow rates and w>b. Each of the manipulated variables affects both of the controlled variables. Thus, both the blending system and the pH neutralization process are said to exhibit strong process interacHons. In contrast, the process interactions for the gas-liquid separator in Fig. 8-40(c) are not as strong because one manipulated variable, liquid flow rate L, has only a small and indirec t effect on one controlled variable, pressure P. 

The need to obtain greater recoveries of the C9, C3, and C4S in natural gas has resulted in the expanded use of low-temperature processing of these streams. The majority of the natural gas processing at low temperatures to recover light hydrocarbons is now accomphshed using the turboexpander cycle. Feed gas is normally available from 1 to 10 MPa. The gas is first dehydrated to a dew point of 200 K and lower. After dehydration the feed is cooled with cold residue gas. Liquid produced at this point is separated before entering the expander and sent to the condensate stabilizer. The gas from the separator is... 

Data on the gas-liquid or vapor-liquid equilibrium for the system at hand. If absorption, stripping, and distillation operations are considered equilibrium-limited processes, which is the usual approach, these data are critical for determining the maximum possible separation. In some cases, the operations are are considerea rate-based (see Sec. 13) but require knowledge of eqmlibrium at the phase interface. Other data required include physical properties such as viscosity and density and thermodynamic properties such as enthalpy. Section 2 deals with sources of such data. 

Gases and liquids may be intentionally contacted as in absorption and distillation, or a mixture of phases may occur unintentionally as in vapor condensation from inadvertent cooling or liquid entrainment from a film. Regardless of the origin, it is usually desirable or necessary ultimately to separate gas-liquid dispersions. While separation will usually occur naturally, the rate is often economically intolerable and separation processes are employed to accelerate the step. 

Qualitative and, hopefully, quantitative estimates of how the process result will be measured must be made in advance. The evaluations must allow one to estabhsh the importance of the different steps in a process, such as gas-liquid mass transfer, chemical reac tion rate, or heat transfer. 

FIG. 18-28 Usually, the gas-liquid mass-transfer coefficient, K, is reduced with increased viscosity. This shows the effect of increased concentration of microbial cells in a fermentation process. 

When liquid/liquid contactors are used as reacdors, values of their mass-transfer coefficients may be enhanced by reaction, analogously to those of gas/liquid processes, but there do not seem to be any published data of this nature. 

A hst of 74 GLS reacdions with hterature references has been compiled by Shah Gas-Liquid-Solid Reactions, McGraw-HiU, 1979), classified into groups where the solid is a reactant, or a catalyst, or inert. A hst of 75 reactions made by Ramachandran and Chaudhari (Three-Phase Chemical Reactors, Gordon and Breach, 1983) identifies reactor types, catalysts, temperature, and pressure. They classify the processes according to hydrogenation of fatty oils, hydrodesulfurization, Fischer-Tropsch reactions, and miscellaneous hydrogenations and oxidations. 

Due to the nature of batch operations, transferring and charging of process materials is a common activity. This can entail gas, liquids, and/or solids handling via open equipment. This may include pumping of liquids from drums or dumping of solids from other containers into an open vessel, shoveling material into a dryer, or making temporary connections such as at hose stations. 

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