Polymer Polymerisation

The synthesis of the high molecular weight polymer from chlorotrifluoroethylene [79-38-9] has been carried out in bulk (2 >—21 solution (28—30), suspension (31—36), and emulsion (37—41) polymerisation systems using free-radical initiators, uv, and gamma radiation. Emulsion and suspension polymers are more thermally stable than bulk-produced polymers. Polymerisations can be carried out in glass or stainless steel agitated reactors under conditions (pressure 0.34—1.03 MPa (50—150 psi) and temperature 21—53°C) that require no unique equipment. 

A chemical reaction by which small molecules (of monomer) are joined together to form large molecules (of polymer). Polymerisation may be effected by (a) addition, in which the polymer molecule is a multiple of the monomer molecule, (b) by condensation, in which the empirical formula of the polymer differs from that of the monomer, and (c) by copolymerisation, in which the polymer molecule is built up from two or more different monomers... 

Figure 3.3 Differential TGA curves for epoxide polymers polymerising agent, w-phenylene diamine, heating rate - 5 °C/min, pressure - 6.7 Pa. Source Author s own files...

Applications of UV Raman are in the fields of biological and materials science, biochemistry, forensic sciences, etc., whereas application areas for both NIR and VIS Raman are polymers, polymerisation, paints, dyestuffs, pharmaceutical materials, alkaloids, minerals, explosives, multilayer films, hard disk quality control, etc. Especially NIR FT Raman spectroscopy finds promising applications in various fields, from latex systems [180] to textiles [181], Hendra et al. [182] and Schrader [183] have recently described application of NIR FT-Raman spectroscopy in the polymer industry. 

Thermal degradation of an acrylic polymer, polymerised using a free-radical method, proceeds in three steps of mass loss the first and easiest (Scheme 19(1)) is initiated by scissions of head-to-head linkages at about 160 C (representing one type of defect at the polymer backbone) the second (Scheme 19(2)) by scissions at the chain-end initiation from vinylidene ends at around 270 °C and the last (Scheme 19(3)) by random scission within the polymer chain (at the weakest bonds) 894653 (805908) 784305 737106 711105 630026 600788 a.442j. 

Polymerisation involves the chemical combination of a number of identical or similar molecules to form a complex molecule. The resulting polymer has a high molecular weight. The term synthetic polymer is usually employed to denote these compounds of very high molecular weight. 

Styrene. Styrene is readily polymerised to a glass-clear resin, polystyrene, but the exact nature of the polymer is influenced by the nature of the catalyst, the temperature, solvent, etc. 

Place 25 g. of methyl methacrylate polymer (G.B. Diakon (powder). Perspex (sheet) U.S.A. Lucite, Plexiglass) in a 100 ml. Claisen flask, attach an efficient condenser e.g., of the double smface type) and distil with a small luminous flame move the flame to and fro around the sides of the flask. At about 300° the polymer softens and undergoes rapid depolymerisation to the monomer, methyl methacrylate, which distils over into the receiver. Continue the distillation until only a small black residue (3-4 g.) remains. Redistil the hquid it passes over at 100-110°, mainly at 100-102°. The yield of methyl methacrylate (monomer) is 20 g. If the monomer is to be kept for any period, add 0 -1 g. of hydro quinone to act as a stabiUser or inhibitor of polymerisation. 

Chiral synthetic polymer phases can be classified into three types. In one type, a polymer matrix is formed in the presence of an optically pure compound to moleculady imprint the polymer matrix (Fig. 10) (107,108). Subsequent to the polymerisation, the chiral template is removed, leaving the polymer matrix... 

Another type of synthetic polymer-based chiral stationary phase is formed when chiral catalyst are used to initiate the polymerisation. In the case of poly(methyl methacrylate) polymers, introduced by Okamoto, the chiraUty of the polymer arises from the heUcity of the polymer and not from any inherent chirahty of the individual monomeric subunits (109). Columns of this type (eg, Chiralpak OT) are available from Chiral Technologies, Inc., or J. T. Baker Inc. 

Sonochemistry is also proving to have important applications with polymeric materials. Substantial work has been accomplished in the sonochemical initiation of polymerisation and in the modification of polymers after synthesis (3,5). The use of sonolysis to create radicals which function as radical initiators has been well explored. Similarly the use of sonochemicaHy prepared radicals and other reactive species to modify the surface properties of polymers is being developed, particularly by G. Price. Other effects of ultrasound on long chain polymers tend to be mechanical cleavage, which produces relatively uniform size distributions of shorter chain lengths. 

The details of the commercial preparation of acetal homo- and copolymers are discussed later. One aspect of the polymerisation so pervades the chemistry of the resulting polymers that familiarity with it is a prerequisite for understanding the chemistry of the polymers, the often subde differences between homo- and copolymers, and the difficulties which had to be overcome to make the polymers commercially useful. The ionic polymerisations of formaldehyde and trioxane are equiUbrium reactions. Unless suitable measures are taken, polymer will begin to revert to monomeric formaldehyde at processing temperatures by depolymerisation (called unsipping) which begins at chain ends. 

In production, anhydrous formaldehyde is continuously fed to a reactor containing well-agitated inert solvent, especially a hydrocarbon, in which monomer is sparingly soluble. Initiator, especially amine, and chain-transfer agent are also fed to the reactor (5,16,17). The reaction is quite exothermic and polymerisation temperature is maintained below 75°C (typically near 40°C) by evaporation of the solvent. Polymer is not soluble in the solvent and precipitates early in the reaction. 

Polymer is separated from the polymerisation slurry and slurried with acetic anhydride and sodium acetate catalyst. Acetylation of polymer end groups is carried out in a series of stirred tank reactors at temperatures up to 140°C. End-capped polymer is separated by filtration and washed at least twice, once with acetone and then with water. Polymer is made ready for extmsion compounding and other finishing steps by drying in a steam-tube drier. 

When the equihbrium formaldehyde concentration is reached, polymer begins to precipitate. Further polymerisation takes place in trioxane solution and, more importantly, at the surface of precipitated polymer. 

Suspension Polymerization. Suspension polymerisation yields polymer in the form of tiny beads, which ate primarily used as mol ding powders and ion-exchange resins. Most suspension polymers prepared as mol ding powders are poly(methyl methacrylate) copolymers containing up to 20% acrylate for reduced btittieness and improved processibiUty are also common. 

In a suspension polymerisation monomer is suspended in water as 0.1—5-mm droplets, stabilised by protective coUoids or suspending agents. Polymerisation is initiated by a monomer-soluble initiator and takes place within the monomer droplets. The water serves as both the dispersion medium and a heat-transfer agent. Particle sise is controlled primarily by the rate of agitation and the concentration and type of suspending aids. The polymer is obtained as small beads about 0.1—5 mm in diameter, which are isolated by filtration or centrifugation. 

Suitable protective coUoids for the preparation of acryhc suspension polymers include ceUulose derivatives, polyacrylate salts, starch, poly(vinyl alcohol), gelatin, talc, clay, and clay derivatives (95). These materials are added to prevent the monomer droplets from coalescing during polymerisation (110). Thickeners such as glycerol, glycols, polyglycols, and inorganic salts ate also often added to improve the quahty of acryhc suspension polymers (95). 

The polymers of the 2-cyanoacryhc esters, more commonly known as the alkyl 2-cyaiioacrylates, are hard glassy resins that exhibit excellent adhesion to a wide variety of materials. The polymers are spontaneously formed when their Hquid precursors or monomers are placed between two closely fitting surfaces. The spontaneous polymerisation of these very reactive Hquids and the excellent adhesion properties of the cured resins combine to make these compounds a unique class of single-component, ambient-temperature-curing adhesives of great versatiUty. The materials that can be bonded mn the gamut from metals, plastics, most elastomers, fabrics, and woods to many ceramics. 

G. H. Kalb and co-woikeis, in N. A. J. Platzei ed.. Polymerisation Reactions and New Polymers, Advances in Chemistry Series no. 129, American... 

The inactivity of pure anhydrous Lewis acid haUdes in Friedel-Crafts polymerisation of olefins was first demonstrated in 1936 (203) it was found that pure, dry aluminum chloride does not react with ethylene. Subsequentiy it was shown (204) that boron ttifluoride alone does not catalyse the polymerisation of isobutylene when kept absolutely dry in a vacuum system. However, polymers form upon admission of traces of water. The active catalyst is boron ttifluoride hydrate, BF H20, ie, a conjugate protic acid H" (BF20H) . 

M. Szwarc and M. Van Beylen, Ionic Polymerisation and Pining Polymers, Chapman and HaU, New York, 1993. 

The bulk polycondensation of (10) is normally carried out in evacuated, sealed vessels such as glass ampules or stainless steel Parr reactors, at temperatures between 160 and 220°C for 2—12 d (67). Two monomers with different substituents on each can be cocondensed to yield random copolymers. The by-product sdyl ether is readily removed under reduced pressure, and the polymer purified by precipitation from appropriate solvents. Catalysis of the polycondensation of (10) by phenoxide ion in particular, as well as by other species, has been reported to bring about complete polymerisation in 24—48 h at 150°C (68). Catalysis of the polycondensation of phosphoranimines that are similar to (10), but which yield P—O-substituted polymers (1), has also been described and appears promising for the synthesis of (1) with controlled stmctures (69,70). 

A third source of initiator for emulsion polymerisation is hydroxyl radicals created by y-radiation of water. A review of radiation-induced emulsion polymerisation detailed efforts to use y-radiation to produce styrene, acrylonitrile, methyl methacrylate, and other similar polymers (60). The economics of y-radiation processes are claimed to compare favorably with conventional techniques although worldwide iadustrial appHcation of y-radiation processes has yet to occur. Use of y-radiation has been made for laboratory study because radical generation can be turned on and off quickly and at various rates (61). 

Cha.in-Tra.nsferAgents. The most commonly employed chain-transfer agents ia emulsion polymerisation are mercaptans, disulfides, carbon tetrabromide, and carbon tetrachloride. They are added to control the molecular weight of a polymer, by transferring a propagating radical to the chain transfer agent AX (63) ... 

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