Acrylic polymer concretes

Acrylic polymer concrete and mortars fast curing good chemical properties patch repairs... 

Polymers. The purpose of adding polymers to the concrete matrix is to improve the characteristics of the fresh concrete (such as workability) and also to enhance the hardened properties such as flexural strength, modulus of elasticity and adhesive performance [8]. The incorporation of polymers into concrete may be in the form of polymer modified concrete (PMC), polymer impregnated concrete (PIC) or as polymer concrete (PC) [9], For this project, the objective was to develop an ultra-lightweight concrete material using Portland cement as the main binder modified with a suitable polymer - thus a PMC application. The polymer modifiers selected for the development of the ultra-lightweight thin filmed material were a commercially available SBR latex as well as a readily available acrylic polymer. 

B) Polymer-cement concrete is a modified concrete in which a part of the cement binder is replaced by organic polymer. It is produced by incorporating a monomer, prepolymer, or dispersed polymer latex into a cement-concrete mixture. The process technology used is similar to that of conventional concrete and has the advantage that it can be cast in place for field applications. Most of the polymer-cement-concrete composites are based on different kinds of lattices obtained especially by emulsion polymerization. The lattices are aqueous emulsions containing polymer particles such as SBR, NBR, PVAc, copolyesters of AA-MAA, and PAA-PMAA-SBR. The compatibility of SBR, PVAc, and acrylic lattices with Portland cement produces particular characteristics that led to wide use of this component as polymer-concrete composites. 

Acrylic polymer concrete is particularly suitable in areas subject to normal atmospheric corrosion. It exhibits good weather resistance, as well as resistance to airborne SOj, SO3, and NO . Refer to Table 10.2 for additional information. 

With building components based on synthetic resin concrete (polymer concrete), the cement may be replaced partly or completely by organic binders, such as co- or terpolymeric vinyl acetates, acrylates or epoxy resins. Such systems are described as... 

Uses. The largest use for sodium thiocyanate is as the 50—60 wt % aqueous solution, as a component of the spinning solvent for acryUc fibers (see Fibers, acrylic Acrylonitrile polymers). Other textile appHcations are as a fiber swelling agent and as a dyeing and printing assist. A newer commercial use for sodium thiocyanate is as an additive to cement in order to impart early strength to concrete (376). 

Polyvinyl acetate (PVA), acrylic and other polymer dispersions have been widely used as anti-dust treatments for concrete floors for many years. In general, the polymer dispersions have been similar to those used in the manufacture of emulsion paints, and until recently have tended to be based on dispersions of relatively large polymer particles (particle size 0.15-0.25 x 10 m). Dispersions are now becoming available which offer superior performance as floor sealers. The chemical and water resistance of the various polymer dispersions which have been used in the past vary considerably from the PVA types, which are rapidly softened and eventually washed out by water, to acrylic and SBR types which exhibit excellent resistance to a wide range of chemicals. Water-based sealers are gaining wider acceptance because of... 

A bond coat of a polymer latex (also called polymer emulsions or dispersions) such as styrene butadiene (SBR), polyvinyl acetate (PVA) acrylics or modified acrylics. These are applied to the prepared concrete as... 

LMC is used in underwater concrete for both new construction and repair. The important requirements to obtain antiwashout capability, such as segregation resistance, flowability, self-leveling characteristics and lower bleeding are provided by the addition of viscosity-enhancing polymeric admixtures at polymer-cement ratios of 0.2-2.0%. These admixtures are water-soluble polymers, and classified under two groups, viz., cellulose types such as methyl cellulose and hydroxy ethyl cellulose and polyacrylamide types such as polyacrylamide and polyacrylamide-sodium acrylate [101]. 

With the advent of high-performance concrete and the development of third-generation (mostly acrylic polymer-based) superplasticizers which provide significantly higher water reduction at flowable consistencies, this demarcation has blurred. Through the use of a mixture of admixtures it is now possible to obtain highly durable low water-cement ratio concretes that are nearly self-leveling and yet quite cohesive. 

One of the significant limitations of the use of first- and second-generation superplasticizers in ready-mixed flowing concrete is the rapid decrease in the initially achieved high workability and this constitutes one of the chief constraints to their wider acceptance. Therefore, a number of major producers of admixtures have sponsored active research to improve the workability retention characteristics of their superplasticizers. Some recent developments [48] have shown promise, among these are materials based on acrylate polymers (AP). The AP-based materials are reported to be more effective than SNF- or SMF-based surplasticizers in terms of water reduction, slump increase and slump retention. Figure 7.19 shows the remarkable improvement in the retention of workability produced by the AP type superplasticizer compared to an SNF type. 

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