Polymer blends high-impact polystyrene

The oxidative coupling of 2,6-dimethylphenol to yield poly(phenylene oxide) represents 90—95% of the consumption of 2,6-dimethylphenol (68). The oxidation with air is catalyzed by a copper—amine complex. The poly(phenylene oxide) derived from 2,6-dimethylphenol is blended with other polymers, primarily high impact polystyrene, and the resulting alloy is widely used in housings for business machines, electronic equipment and in the manufacture of automobiles (see Polyethers, aromatic). A minor use of 2,6-dimethylphenol involves its oxidative coupling to... 

Immiscible blends include toughened polymers in which an elastomer is added, existing as a second phase. The addition of the elastomer phase dramatically improves the toughness of the resulting blend. Examples of toughened polymers include high-impact polystyrene, modified PP, ABS, PVC, nylon, and others. In addition to toughened polymers, a variety of other two-phase blends are commercially available. These include PC-PBT, PVC-ABS, PC-PE, PP-EPDM, and PC-ABS. 

Polycarbonate is blended with a number of polymers including PET, PBT, acrylonitrile-butadiene-styrene terpolymer (ABS) rubber, and styrene-maleic anhydride (SMA) copolymer. The blends have lower costs compared to polycarbonate and, in addition, show some property improvement. PET and PBT impart better chemical resistance and processability, ABS imparts improved processability, and SMA imparts better retention of properties on aging at high temperature. Poly(phenylene oxide) blended with high-impact polystyrene (HIPS) (polybutadiene-gra/f-polystyrene) has improved toughness and processability. The impact strength of polyamides is improved by blending with an ethylene copolymer or ABS rubber. 

High-impact polystyrene (HIPS) is produced by polymerizing styrene in the presence of a rubber, usually poly(l,3-butadiene). HIPS has improved impact resistance compared to polystyrene and competes with ABS products at low-cost end applications such as fast-food cups, lids, takeout containers, toys, kitchen appliances, and personal-care product containers. HIPS as well as ABS and SMA are used in physical blends with other polymers, such as polycarbonates, polyesters, and polyamides, to improve impact resistance (Sec. 2-13c-3). 

A.B. Boscoletto, M. Checchin, L. Milan, P. Pannocchia, M. Tavan, G. Camino, and M.P. Luda, Combustion and fire retardance of poly-(2,6-dimethyl-l,4-phenylene ether)-high-impact polystyrene blends. II. Chemical aspects,/. Appl. Polym. Sci., 67(13) 2231-2244,1998. 

Another widely used copolymer is high impact polystyrene (PS-HI), which is formed by grafting polystyrene to polybutadiene. Again, if styrene and butadiene are randomly copolymerized, the resulting material is an elastomer called styrene-butadiene-rubber (SBR). Another classic example of copolymerization is the terpolymer acrylonitrile-butadiene-styrene (ABS). Polymer blends belong to another family of polymeric materials which are made by mixing or blending two or more polymers to enhance the physical properties of each individual component. Common polymer blends include PP-PC, PVC-ABS, PE-PTFE and PC-ABS. 

Characteristic functions and the representative structures of plastics additives providing marketable and durable materials are included in this chapter. Types of additives for plastics used in contact with food are listed in Table 3-1. Similar additives as for PS are used for elastomer-modified plastics forming multilayer systems (blends) and used rather exceptionally in contact with food, such as high-impact polystyrene (HIPS) or acrylonitrile-butadiene-styrene polymer (ABS). Some of the additives, stabilizers in particular, are very reactive and are present in the plastic matrix in a chemically transformed form. 

To improve the properties of PLA, plasticizers, special additives such as chain-extenders, polymer blends, and composites are commonly investigated. Martin and Averous (10) have studied the effects of various plasticizers on the properties of PLA. Pilla et al. (11-12) have investigated the effects of chain-extenders on the foaming properties of PLA. In addition, a vast number of studies have been conducted to enhance the properties of PLA by blending it with various polymers such as polyethylene oxide (PEO), polypropylene oxide (PPO), polyvinyl acetate, polyolefins, polystyrene, HIPS (high impact polystyrene), polyacetals, polycarbonate, and acrylonitrile butadiene styrene (ABS) (13-26). 

Super High Impact Polystyrene Based on Polystyrene and Butadiene-Styrene Block Polymer Blends... 

In the early 1940s, researchers at Dow produced interpolymer blends of styrene and butadiene by an emulsion process. The polymer, called Styralloy 22, was used as insulation for radar cables until it was displaced by low-density polyethylene produced by ICI. Later, Dow experimented with soluble GRS copolymerized with styrene to make high-impact polystyrene. 

SBCs have also been used in toy applications that do not require clarity. Because SBCs can be easily colored, are durable and have very high gloss, they are used for non-clear components. Although often used in the neat form, SBC can also be blended with other polymers such as high-impact polystyrene. 

There are a number of flame-retardant styrenic polymers that will be covered in this chapter. These include polystyrene itself, rubber-modified polystyrene [high-impact polystyrene (HIPS)] and rubber-modified styrene-acrylonitrile copolymer [acrylonitrile-butadiene-styrene (ABS)]. Blends with styrenic... 

A high-impact polystyrene that has much better optical clarity than that obtained by usual blending or grafting techniques can be prepared by our technique. Polymers containing 90-95% styrene grafted to polybutadiene rubber by use of 12 mmole RLi-TMEDA/100 gram polymer showed quite good optical clarity. 

Compatible Polyblends. When the polymeric materials are compatible in all ratios, and/or all are soluble in each other, they are generally termed polyalloys. Very few pairs of polymers are completely compatible. The best known example is the polyblend of polyCphenylene oxide) (poly-2,6-dimethyl-l,4-phenylene oxide) with high-impact polystyrene (41). which is sold under the trade name of Noryl. It is believed that the two polymers have essentially identical solubility parameters. Other examples include blends of amorphous polycaprolactone with poly(vinyl chloride) (PVC) and butadiene/acrylonitrile rubber with PVC the compatibility is a result of the "acid-base" interaction between the polar substituents (1 ). These compatible blends exhibit physical properties that are intermediate to those of the components. 

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