Polyfunctional resin

The most representative naturally-occurring polyester is shellac , a resin secreted by female lac bugs in India and Thailand. Shellac is a complex mixture of monoesters and polyesters, whose backbone is mainly formed of terpenic acids, aleuritic acid and several minor fatty acids (Wang et al., 1999). This is therefore a non-homogeneous material from a chemical point of view, because it contains isolated and conjugated double bonds, and aldehydic and primary alcoholic groups, that make shellac a polyfunctional resin (Fig. 1.1). 

A polyfunctional resin based on phenol and glyoxal forms the basis of a speciality epoxy resin (8)... 

Today, almost 50% of the semiconductors encapsulated in plastic packages are made for surface-mount assembly that subjects the devices to a considerable thermal shock during the soldering process. Within a few seconds, the internal package temperature rises to 215-260°C and the moisture absorbed by the plastic encapsulant and the organic adhesive evaporates explosively. This sometimes results in package cracks that start at the interface between the chip and the die pad or in delamination within the die attachment layer. To investigate the relationship between the chemical structure of epoxies and this so-called popcorn elfect , a series of polyfunctional resins has been evaluated [5]. They include new experimental epoxy novolacs whose chemical formulae have been previously displayed [4]. 

On the contrary, certain formulations including polyfunctional resins tend to increase the viscosity of the prepolymeric mixture. This is true for epoxy resins prepared from prepolymeric novolac formo-phenolic resins (oligomerized in acidic medium) (see Section 16.3). These novolac resins are polyphenols that can react with epichlorhydrin to give polyepoxides. Their structure can be schematized by... 

Alkyds are formulated from polyester resins, cross-linking monomers, and fillers of mineral or glass. The unsaturated polyester resins used for thermosetting alkyds are the reaction products of polyfunctional organic alcohols (glycols) and dibasic organic acids. 

For some years, this type of vehicle was used in anionic electro deposition primers. However for automobiles cationic electro deposition primers are now preferred. The vehicles for cationic primers are proprietary but probably consist of the reaction product of epoxy resins and polyfunctional amines solubilized by the conversion of amine groups into salts using an acid such as lactic acid (2-hydroxypropanoic acid) [50-21-5] Alcohol-blocked... 

Polyfunctional 2-hydtoxyalk5iamides can serve as cross-linkers for carboxyHc acid-terrninated polyester or acryHc resins (65). The hydroxyl group is activated by the neighboring amide linkage (66). SoHd grades of hydroxyamides are finding use as cross-linkers for powder coatings (67). 

Polynuclear Phenol—Glycidyl Ether-Derived Resins. This is one of the first commercially available polyfunctional products. Its polyfunctionahty permits upgrading of thermal stabiUty, chemical resistance, and electrical and mechanical properties of bisphenol A—epoxy systems. It is used in mol ding compounds and adhesives. 

Aliphatic Glycidyl Ethers. Aliphatic epoxy resins have been synthesized by glycidylation of difunctional or polyfunctional polyols such as a 1,4-butanediol, 2,2-dimethyl-l,3-propanediol (neopentyl glycol), polypropylene glycols, glycerol, trimethylolpropane, and pentaerythritol. 

Polyfunctional aliphatic resins have exhibited high reactivity and degrees of cure with amines but problems of toxicity have diminished their usehilness and commercial interest. SoHd epoxy resins can be prepared by the taffy process or the advancement process. 

Depending on the characteristics and performance requirements, adhesives systems are frequendy modified with diluents (reactive and nonreactive) and polyfunctional high performance resins, as weU as with fillers of various types. 

Thermoplastics are the largest class of engineering polymer. They have linear molecules they are not cross-linked, and for that reason they soften when heated, allowing them to be formed (ways of doing this are described in Chapter 24). Monomers which form linear chains have two active bonds (they are bifunctional). A molecule with only one active bond can act as a chain terminator, but it cannot form a link in a chain. Monomers with three or more active sites (polyfunctional monomers) form networks they are the basis of thermosetting polymers, or resins. 

Curing an epoxv resin with a polyfunctional amine... 

NR, styrene-butadiene mbber (SBR), polybutadiene rubber, nitrile mbber, acrylic copolymer, ethylene-vinyl acetate (EVA) copolymer, and A-B-A type block copolymer with conjugated dienes have been used to prepare pressure-sensitive adhesives by EB radiation [116-126]. It is not necessary to heat up the sample to join the elastomeric joints. This has only been possible due to cross-linking procedure by EB irradiation [127]. Polyfunctional acrylates, tackifier resin, and other additives have also been used to improve adhesive properties. Sasaki et al. [128] have studied the EB radiation-curable pressure-sensitive adhesives from dimer acid-based polyester urethane diacrylate with various methacrylate monomers. Acrylamide has been polymerized in the intercalation space of montmorillonite using an EB. The polymerization condition has been studied using a statistical method. The product shows a good water adsorption and retention capacity [129]. 

In addition to the use of peroxides for crosslinking, metal oxide, polyfunctional alcohols, amines and epoxide resin cure systems can be used with CSM rubbers. In the metal oxide based cure systems it is usual to add a weak acid, such as stearic acid, and accelerators, such as MBT, MBTS or TMTD magnesium or lead oxides are generally used. 

The use of phenolic polymers in photocrosslinkable systems usually involves multicomponent systems which incorporate polyfunctional low molecular weight crosslinkers. For example, Feely et al. [9] have used hydroxymethyl melamine in combination with a photoactive diazonaphthoquinone which produces an indene carboxylic acid upon irradiation to crosslink a novolac resin. Similarly, Iwayanagi et al. [10] have used photoactive bisazides in combination with poly(p-hydroxy-sty-rene) to afford a negative-tone resist material which does not swell upon development in aqueous base. 

Resins vs. Plastics Thermoplastics vs. Thermoset Homopolymers vs. Copolymers Bifuncrional vs. Polyfunctional Linear vs. Branched vs. Cross-Linked Addition vs. Condensation... 

Several approaches have been made to overcome this drawback, for example by grafting polyfunctional hnear polymer chains onto the polystyrene resin (Fig. 7.3). 

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