Poly property development

Poly(trimethylene terephthalate) (PTT) is a polymer with very useful properties. As a textile fibre it has excellent softness, stretch and recovery. As a resin it has excellent barrier properties. Developed over 60 years ago, PTT has not been very widely used compared to poly(ethylene terephthalate) (PET) as one of the key monomers 1,3-propanediol (PDO) has been expensive. 

Structural changes in the polymer, which will accompany the formation of small molecule products from the polymer, or may be produced by other reactions, can cause significant changes to the material properties. Development of colour, e.g. in polyacrylonitrile by ladder formation, and in poly(vinyl chloride) through conjugated unsaturation, is a common form of degradation. 

Gulgunje P, Bhat G, Spruiell J. Structure and properties development in poly(phenylene sulfide) fibers, Part I effect of material and melt spinning process variables. J Appl Polym Sci 2011 122(5) 3110-21. 

Historically, the development of the acrylates proceeded slowly they first received serious attention from Otto Rohm. AcryUc acid (propenoic acid) was first prepared by the air oxidation of acrolein in 1843 (1,2). Methyl and ethyl acrylate were prepared in 1873, but were not observed to polymerize at that time (3). In 1880 poly(methyl acrylate) was reported by G. W. A. Kahlbaum, who noted that on dry distillation up to 320°C the polymer did not depolymerize (4). Rohm observed the remarkable properties of acryUc polymers while preparing for his doctoral dissertation in 1901 however, a quarter of a century elapsed before he was able to translate his observations into commercial reaUty. He obtained a U.S. patent on the sulfur vulcanization of acrylates in 1912 (5). Based on the continuing work in Rohm s laboratory, the first limited production of acrylates began in 1927 by the Rohm and Haas Company in Darmstadt, Germany (6). Use of this class of compounds has grown from that time to a total U.S. consumption in 1989 of approximately 400,000 metric tons. Total worldwide consumption is probably twice that. 

Nitrile mbber finds broad application in industry because of its excellent resistance to oil and chemicals, its good flexibility at low temperatures, high abrasion and heat resistance (up to 120°C), and good mechanical properties. Nitrile mbber consists of butadiene—acrylonitrile copolymers with an acrylonitrile content ranging from 15 to 45% (see Elastomers, SYNTHETIC, NITRILE RUBBER). In addition to the traditional applications of nitrile mbber for hoses, gaskets, seals, and oil well equipment, new applications have emerged with the development of nitrile mbber blends with poly(vinyl chloride) (PVC). These blends combine the chemical resistance and low temperature flexibility characteristics of nitrile mbber with the stability and ozone resistance of PVC. This has greatly expanded the use of nitrile mbber in outdoor applications for hoses, belts, and cable jackets, where ozone resistance is necessary. 

Properties of PET Molding Resins. The fliU crystal stmcture of poly(ethylene terephthalate) has been estabhshed by x-ray diffraction (134—137). It forms triclinic crystals with one polymer chain per unit cell. The original cell parameters were estabhshed in 1954 (134) and numerous groups have re-examined it over the years. Cell parameters are a = 0.444 nm, b = 0.591 nm, and c = 1.067 nm a = 100°, (3 = 117°, and 7 = 112° and density = 1.52 g/cm. One difficulty is determining when crystallinity is fliUy developed. PET has been aimealed at up to 290°C for 2 years (137). 

Properties have been determined for a series of block copolymers based on poly[3,3-bis(ethoxymethyl)oxetane] and poly [3,3-bis(methoxymethyl)oxetane]- (9-tetrahydrofuran. The block copolymers had properties suggestive of a thermoplastic elastomer (308). POX was a good main chain for a weU-developed smectic Hquid crystalline state when cyano- or fluorine-substituted biphenyls were used as mesogenic groups attached through a four-methylene spacer (309,310). Other side-chain Hquid crystalline polyoxetanes were observed with a spacer-separated azo moiety (311) and with laterally attached mesogenic groups (312). 

There has been considerable research on chlorine-resistant RO membranes (48—52). A poly(/n j -2,5 dimethyl)pipera2inthiofura2anainide used in the presence of low (3 mg/L) concentrations of chlorine resulted in a membrane life of three years (48). A copolyamide hoUow-fiber membrane for use in desalination has been developed that is resistant to 0.5 mg/L chlorine (49). Millipore Corporation has also developed a sulfonated polysulfone member that has desirable chlorine-resistance properties. 

Poly(phenylene sulfide) (PPS) is another semicrystalline polymer used in the composites industry. PPS-based composites are generally processed at 330°C and subsequently cooled rapidly in order to avoid excessive crystallisation and reduced toughness. The superior fire-retardant characteristics of PPS-based composites result in appHcations where fire resistance is an important design consideration. Laminated composites based on this material have shown poor resistance to transverse impact as a result of the poor adhesion of the fibers to the semicrystalline matrix. A PPS material more recently developed by Phillips Petroleum, AVTEL, has improved fiber—matrix interfacial properties, and promises, therefore, an enhanced resistance to transverse impact (see PoLYAffiRS containing sulfur). 

Hard lenses can be defined as plastic lenses that contain no water, have moduli in excess of 5 MPa (500 g/mm ), and have T well above the temperature of the ocular environment. Poly(methyl methacrylate) (PMMA) has excellent optical and mechanical properties and scratch resistance and was the first and only plastic used as a hard lens material before higher oxygen-permeable materials were developed. PMMA lenses also show excellent wetting in the ocular environment even though they are hydrophobic, eg, the contact angle is 66°. 

Mamzen Oil Co. has developed various Ziegler-Natta catalysts that can produce poly(butadiene-i //-prop5iene) (PBR) (78). PBR shows tack (self-adhesion) and green (unvulcanized) dynamic properties superior to those of BR and EPDM. Carbon black-loaded vulcanizates can be compounded to give high strength and elongation at break (79,80). PBR can also be covulcanized with SBR, BR, and EPDM. 

Poly(dicyclopentadiene). The development of polydicyclopentadiene [25038-78-2] for reaction injection molding is an area which has generated much interest. The polyDCPD is obtained via metathesis polymerization of high purity (usually greater than 98%) DCPD. Excellent reviews (61—62) of the chemistry and properties of polyDCPD have been pubHshed. The patent Hterature of polyDCPD synthesis, catalysts, modifiers, and appHcations is dominated by Hercules (44 patents) and B. F. Goodrich (43 patents) in the U.S. Other participants are Orkem, SheU, Nippon Zeon, and Teijin. 

The most chemical-resistant plastic commercially available today is tetrafluoroethylene or TFE (Teflon). This thermoplastic is practically unaffected by all alkahes and acids except fluorine and chlorine gas at elevated temperatures and molten metals. It retains its properties up to 260°C (500°F). Chlorotrifluoroethylene or CTFE (Kel-F, Plaskon) also possesses excellent corrosion resistance to almost all acids and alkalies up to 180°C (350°F). A Teflon derivative has been developed from the copolymerization of tetrafluoroethylene and hexafluoropropylene. This resin, FEP, has similar properties to TFE except that it is not recommended for continuous exposures at temperatures above 200°C (400°F). Also, FEP can be extruded on conventional extrusion equipment, while TFE parts must be made by comphcated powder-metallurgy techniques. Another version is poly-vinylidene fluoride, or PVF2 (Kynar), which has excellent resistance to alkahes and acids to 150°C (300°F). It can be extruded. A more recent development is a copolymer of CTFE and ethylene (Halar). This material has excellent resistance to strong inorganic acids, bases, and salts up to 150°C. It also can be extruded. 

Industrial equipment is a continuing area of development for plastics. Pipes, pumps, valves and sight glasses, made from such materials as PVC, PTFE and poly-4-methylpent-l-ene, have become well established on account of their corrosion resistance. The nylons are used for such diverse applications as mine conveyor belts and main drive gears for knitting machines and paper-making equipment. These and other materials are widely used where such features as toughness, abrasion resistance, corrosion resistance, non-stick properties, electrical insulation capability and transparency are of importance. 

Another interesting applications area for fullerenes is based on materials that can be fabricated using fullerene-doped polymers. Polyvinylcarbazole (PVK) and other selected polymers, such as poly(paraphcnylene-vinylene) (PPV) and phenylmethylpolysilane (PMPS), doped with a mixture of Cgo and C70 have been reported to exhibit exceptionally good photoconductive properties [206, 207, 208] which may lead to the development of future polymeric photoconductive materials. Small concentrations of fullerenes (e.g., by weight) lead to charge transfer of the photo-excited electrons in the polymer to the fullerenes, thereby promoting the conduction of mobile holes in the polymer [209]. Fullerene-doped polymers also have significant potential for use in applications, such as photo-diodes, photo-voltaic devices and as photo-refractive materials. 

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