Plutonium processing chemistry

Present Status and Future Directions of Plutonium Process Chemistry... 

An overview is given of plutonium process chemistry used at the U. S. Department of Energy Hanford, Los Alamos National Laboratory, Rocky Flats, and Savannah River sites, with particular emphasis on solution chemistry involved in recovery, purification, and waste treatment operations. By extrapolating from the present system of processes, this paper also attempts to chart the future direction of plutonium process development and operation. Areas where a better understanding of basic plutonium chemistry will contribute to development of improved processing are indicated. 

An overview is presented of plutonium process chemistry at Rocky Flats and of research in progress to improve plutonium processing operations or to develop new processes. Both pyrochemical and aqueous methods are used to process plutonium metal scrap, oxide, and other residues. The pyrochemical processes currently in production include electrorefining, fluorination, hydriding, molten salt extraction, calcination, and reduction operations. Aqueous processing and waste treatment methods involve nitric acid dissolution, ion exchange, solvent extraction, and precipitation techniques. 

The Chemistry Research and Development group has a large variety of plutonium process chemistry projects underway. The work will certainly add to our understanding of plutonium chemistry and will result in plutonium process improvements. 

I am not going to comment on plutonium process chemistry or process R E needs since I had done all that in my paper on Tuesday. 

A limited overview of the process chemistry used at these sites is presented. This paper will also attempt to bridge, at least partly, the gap between ongoing fundamental plutonium research and development and applied technology needs. We believe it is important to bridge this gap, since a continuous flow of knowledge about plutonium chemistry from academic and government laboratories to the plant is necessary and beneficial... 

Zinc Distillation Process ( 3, 4 ). A zinc distillation process was selected as a reference pyrochemical process that would have a sufficient degree of proliferation resistance that it could be used by nonweapons nations to reprocess spent fuel without significantly increasing their weapons production capability. The process has the inherent proliferation-resistant advantages of being a low decontamination process with limited plutonium enrichment in uranium-plutonium-zinc mixtures. The process chemistry flow sheet for this process is shown in Figure 1. 

Experiences with aqueous chemistry and behavior of the transuranium elements obtained in nuclear fuel reprocessing and plutonium processing are only of limited relevance for PWR primary coolants with the extremely low concentrations of these elements in a boric acid—LiOH solution of varying composition. The plutonium polymers which are formed in less acid and neutral solutions and which have been reported to show the highest plate-out potential (e. g. Wilkins and Wisbey,... 

The symposium was designed to provide an overview of the current status of plutonium chemistry by practitioners in the various areas covered. The authors, drawn from U.S. and foreign universities and national laboratories, were encouraged to include review material to place their subjects in perspective, as well as to suggest what they believe to be productive directions for future investigation. We find it particularly useful that the contributions represent a mixture of fundamental as well as more applied environmental and process chemical research. Although we do not claim that this volume represents all areas of plutonium chemistry that are currently under active investigation, this collection does represent a reasonably broad and balanced view of the field. The contents of the volume should be useful as a reference both for those familiar with actinide chemistry and for those with limited interests who seek an introduction to the literature and current status in an area of plutonium chemistry. 

Other reasons for investigating plutonium photochemistry in the mid-seventies included the widely known uranyl photochemistry and the similarities of the actinyl species, the exciting possibilities of isotope separation or enrichment, the potential for chemical separation or interference in separation processes for nuclear fuel reprocessing, the possible photoredox effects on plutonium in the environment, and the desire to expand the fundamental knowledge of plutonium chemistry. 

For plutonium in the tri- and tetravalent state, when hydrolysis would dominate the solution chemistry, most sorption phenomena in geologic systems can be looked upon largely as physical adsorption processes. Ion exchange processes, as defined above, would be... 

Research into the aquatic chemistry of plutonium has produced information showing how this radioelement is mobilized and transported in the environment. Field studies revealed that the sorption of plutonium onto sediments is an equilibrium process which influences the concentration in natural waters. This equilibrium process is modified by the oxidation state of the soluble plutonium and by the presence of dissolved organic carbon (DOC). Higher concentrations of fallout plutonium in natural waters are associated with higher DOC. Laboratory experiments confirm the correlation. In waters low in DOC oxidized plutonium, Pu(V), is the dominant oxidation state while reduced plutonium, Pu(III+IV), is more prevalent where high concentrations of DOC exist. Laboratory and field experiments have provided some information on the possible chemical processes which lead to changes in the oxidation state of plutonium and to its complexation by natural ligands. 

Other Pyrochemical Processes. The chemistry of pyrochemi-cal separation processes is another fertile area of research e.g., new molten salt systems, scrub alloys, etc. and the behavior of plutonium in these systems. Studies of liquid plutonium metal processes should also be explored, such as filtration methods to remove impurities. Since Rocky Flats uses plutonium in the metal form, methods to convert plutonium compounds to metal and purify the metal directly are high-priority research projects. 

The complete chemistry of plutonium 1 iquid-to-solid conversion processes, especially peroxide and oxalate precipitation, should be further studied. Research and development of direct thermal denitration methods should also be pursued. 

The chemistry of waste treatment processes and the development of new processes are fertile areas of research work. The speciation of plutonium in basic and laundry wastes is needed. For example, if soluble plutonium complexes in basic wastes can be destroyed, perhaps ultrafiltration could replace the flocculent-carrier precipitation process. The chemistry of plutonium(VII) and of ferrites—a candidate waste treatment process—needs to be explored.(23)... 

Precipitation Processes. Plutonium peroxide precipitation is used at Rocky Flats to convert the purified plutonium nitrate solution to a solid (14) the plutonium peroxide is then calcined to Pu02 and sent to the reduction step. The chemistry of the plutonium peroxide precipitation process is being studied, as well as alternative precipitation processes such as oxalate, carbonate, fluoride, and thermal denitration. The latter method shows the most promise for cost and waste reduction. 

Molten salt extraction residues are processed to recover plutonium by an aqueous precipitation process. The residues are dissolved in dilute HC1, the actinides are precipitated with potassium carbonate, and the precipitate redissolved in nitric acid (7M) to convert from a chloride to a nitrate system. The plutonium is then recovered from the 7M HNO3 by anion exchange and the effluent sent to waste or americium recovery. We are studying actinide (III) carbonate chemistry and looking at new... 

The following pages will describe several examples of pyrochemical processing as applied to the recycle of plutonium, and will briefly review the fundamental chemistry of these processes. We shall review the conversion of plutonium oxide to plutonium metal by the direct oxide reduction process (DOR),the removal of americium from metallic plutonium by molten salt extraction (MSE), and the purification of metallic... 

A production process has evolved from this original work, and is presently used for extracting americium from kilogram amounts of plutonium metal. This process is based upon equilibrium partitioning (by oxidation-reduction reactions) of americium and plutonium between the molten chloride salt and the molten plutonium phase. The chemistry of this process is indicated by the following reactions ... 

The electrolyte salt must be processed to recover the ionic plutonium orginally added to the cell. This can be done by aqueous chemistry, typically by dissolution in a dilute sodium hydroxide solution with recovery of the contained plutonium as Pu(OH)3, or by pyrochemical techniques. The usual pyrochemical method is to contact the molten electrolyte salt with molten calcium, thereby reducing any PUCI3 to plutonium metal which is immiscible in the salt phase. The extraction crucible is maintained above the melting point of the contained salts to permit any fine droplets of plutonium in the salt to coalesce with the pool of metal formed beneath the salt phase. If the original ER electrolyte salt was eutectic NaCl-KCl a third "black salt" phase will be formed between the stripped electrolyte salt and the solidified metal button. This dark-blue phase can contain 10 wt. % of the plutonium originally present in the electrolyte salt plutonium in this phase can be recovered by an additional calcium extraction stepO ). 

The basic electrorefining process is now being used on a production scale for the purification of non-specification plutonium metal. The technology is sufficiently well developed to permit 24-hour unattended operation of the electrorefining cells, and the quality of the product metal is highly consistent. This technology is rapidly replacing aqueous chemistry for plutonium metal purification. 

Plutonium pyrochemical processes are now the principal tools at Los Alamos for producing large amounts of high purity plutonium metal from impure metal and oxide scrap. Pyrochemical processing was selected because of its cost effectiveness. The processes are highly compact and require little floor space and manpower to operate. The processes are also operationally efficient in that one or two steps can be used to supplant multi-step operations found in the classical aqueous chemistry flow streams. The... 

The uranium and thorium ore concentrates received by fuel fabrication plants still contain a variety of impurities, some of which may be quite effective neutron absorbers. Such impurities must be almost completely removed if they are not seriously to impair reactor performance. The thermal neutron capture cross sections of the more important contaminants, along with some typical maximum concentrations acceptable for fuel fabrication, are given in Table 9. The removal of these unwanted elements may be effected either by precipitation and fractional crystallization methods, or by solvent extraction. The former methods have been historically important but have now been superseded by solvent extraction with TBP. The thorium or uranium salts so produced are then of sufficient purity to be accepted for fuel preparation or uranium enrichment. Solvent extraction by TBP also forms the basis of the Purex process for separating uranium and plutonium, and the Thorex process for separating uranium and thorium, in irradiated fuels. These processes and the principles of solvent extraction are described in more detail in Section 65.2.4, but the chemistry of U022+ and Th4+ extraction by TBP is considered here. 

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