Flow chemistry and process

Eindhoven University of Technology Department of Chemical Engineering and Chemistry Laboratory for Micro-Flow Chemistry and Process Technology STW 1.37... 

Process safety information is compiled and made available to ah employees to facilitate the understanding and identification of hazards. This information includes block flow diagrams or process flow diagrams, process chemistry, and process limitations, such as temperatures, pressures, flows, and compositions. Consequences of process deviations are also required. This... 

The theoretical approaches developed in the book are quite general, enabling treatment of a wide variety of flow situations and process chemistries. The intent of this section, which briefly discusses some recent applications, is to give concrete illustrations of classes of problems that the book considers. 

Eactors that could potentiaHy affect microbial retention include filter type, eg, stmcture, base polymer, surface modification chemistry, pore size distribution, and thickness fluid components, eg, formulation, surfactants, and additives sterilization conditions, eg, temperature, pressure, and time fluid properties, eg, pH, viscosity, osmolarity, and ionic strength and process conditions, eg, temperature, pressure differential, flow rate, and time. 

Chemical inhibitors, when added in small amounts, reduce corrosion by affecting cathodic and/or anodic processes. A wide variety of treatments may be used, including soluble hydroxides, chromates, phosphates, silicates, carbonates, zinc salts, molybdates, nitrates, and magnesium salts. The exact amount of inhibitor to be used, once again, depends on system parameters such as temperature, flow, water chemistry, and metal composition. For these reasons, experts in water treatment acknowledge that treatment should be fine tuned for a given system. 

Materials information includes toxicity, permissible exposure limits, physical properties, reactivity, corrosivity, thermal and chemical and hazardous effects of inadvertent mixing of different materials.Process information consists of 1) process flow diagrams, 2) process chemistry descriptions, 3) maximum amounts of chemicals, 4) safe ranges for temperatures, pressures, flows oi 5) evaluation of the con.sequences of deviations. 

System description is tlie compilation of tlie process/plant information needed for tlie risk analysis. For e. ample, site locations, environs, weatlier data, process flow diagrams (PFDs), piping an instnmientation diagrams (P IDs), layout drawings, operating and maintenance procedures, technology documentation, process chemistry, and tliermophysical property data may be required. 

When the first edition of Chemistry of Petrochemical Processes was written, the intention was to introduce to the users a simplified approach to a diversified subject dealing with the chemistry and technology of various petroleum and petrochemical process. It reviewed the mechanisms of many reactions as well as the operational parameters (temperature, pressure, residence times, etc.) that directly effect products yields and composition. To enable the readers to follow the flow of the reactants and products, the processes were illustrated with simplified flow diagrams. 

To address these challenges, chemical engineers will need state-of-the-art analytical instruments, particularly those that can provide information about microstmctures for sizes down to atomic dimensions, surface properties in the presence of bulk fluids, and dynamic processes with time constants of less than a nanosecond. It will also be essential that chemical engineers become familiar with modem theoretical concepts of surface physics and chemistry, colloid physical chemistry, and rheology, particrrlarly as it apphes to free surface flow and flow near solid bormdaries. The application of theoretical concepts to rmderstanding the factors controlling surface properties and the evaluation of complex process models will require access to supercomputers. 

Based upon laboratory and mini- or pilot-plant experiments process flow-sheets are prepared that also take environmental and safety aspects into consideration. Studies on these aspects are carried out in parallel with chemistry and engineering research in the form of so-called Integrated Process Development (see Heinzle and Hungerbiihler, 1997). 

The chemical process industries are competitive, and the information that is published on commercial processes is restricted. The articles on particular processes published in the technical literature and in textbooks invariably give only a superficial account of the chemistry and unit operations used. They lack the detailed information needed on reaction kinetics, process conditions, equipment parameters, and physical properties needed for process design. The information that can be found in the general literature is, however, useful in the early stages of a project, when searching for possible process routes. It is often sufficient for a flow-sheet of the process to be drawn up and a rough estimate of the capital and production costs made. 

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