Particle size resistance

Powders possessing relatively high surface area and active sites can be intrinsically catalytically active themselves. Powders of nickel, platinum, palladium, and copper chromites find broad use in various hydrogenation reactions, whereas zeolites and metal oxide powders are used primarily for cracking and isomerization. All of the properties important for supported powdered catalysts such as particle size, resistance to attrition, pore size, and surface area are likewise important for unsupported catalysts. Since no additional catalytic species are added, it is difficult to control active site location however, intuitively it is advantageous to maximize the area of active sites within the matrix. This parameter can be influenced by preparative procedures. 

Once a liquid droplet is allowed to settle through a continuous vapor phase, the settling velocity depends on the particle size, resistance to settling (defined as drag), and densities on vapor and liquid phases. The critical settling velocity is defined as... 

Physical Properties. Physical properties of importance include particle size, density, volume fraction of intraparticle and extraparticle voids when packed into adsorbent beds, strength, attrition resistance, and dustiness. These properties can be varied intentionally to tailor adsorbents to specific apphcations (See Adsorption liquid separation Aluminum compounds, aluminum oxide (alumna) Carbon, activated carbon Ion exchange Molecular sieves and Silicon compounds, synthetic inorganic silicates). 

The term essentially a drag coefficient for the dust cake particles, should be a function of the median particle size and particle size distribution, the particle shape, and the packing density. Experimental data are the only reflable source for predicting cake resistance to flow. Bag filters are often selected for some desired maximum pressure drop (500—1750 Pa = 3.75-13 mm Hg) and the cleaning interval is then set to limit pressure drop to a chosen maximum value. 

Tear Resistance. The resistance of an elastomer to tearing is affected by the particle size and shape of the filler it contains. Tear resistance generally increases with decreasing particle size and increasing sphericity of fillers. 

Post-curing and chemical modification improves chemical and solvent resistance (20). Paraformaldehyde and acetylene diurea are added to a hot borax solution. Toluenesulfonamide (p and o), a few drops of phosphorous acid. Brilliant Yellow 6G [2429-76-7] Rhodamine E3B, and Rhodamine 6GDN [989-38-8] are added. After heating, the mass is cured in an oven at 150°C. The resulting cured resin is thermoset but can be ground to fine particle sizes. 

Pigments and Extenders. Pigments are selected for use in house paints based on thek appearance and performance quaUties. Appearance includes color and opacifying abiUty. Performance quaUties include ultraviolet light resistance, fade resistance, exterior weatherabiUty, chemical resistance, as well as particle size and shape. Toxicity profiles and safety and health related properties are also important criteria in pigment selection. 

Iron Oxide Yellows. From a chemical point of view, synthetic iron oxide yellows, also known as iron gelbs, are based on the iron(III) oxide—hydroxide, a-FeO(OH), known as goethite. Color varies from light yellows to dark buffs and is primarily determined by particle size, which is usually between 0.1 and 0.8 p.m. Because of their resistance to alkahes, these are used by the building industry to color cement. Thermally, iron oxide yellows are stable up to 177°C above this temperature they dehydrate to iron(III) oxide ... 

These pigments are sensitive to heat and bleed ia most paint solvents. They are, however, resistant to acids and bases. Their tinctorial strength is considerably greater than that of inorganic yellows but they are weaker than the diaryUde yellows. They are used extensively ia emulsion paints, paper coating compositions, inks (qv), and, depending on particle size, can ia some cases be used outdoors because of excellent lightfastness ia full shades. 

Refractories. Calcined alumina is used in the bond matrix to improve the refractoriness, high temperature strength/creep resistance, and abrasion/corrosion resistance of refractories (1,2,4,7). The normal, coarse (2 to 5 )J.m median) crystalline, nominally 100% a-Al202, calcined aluminas ground to 95% —325 mesh mesh are used to extend the particle size distribution of refractory mixes, for alumina enrichment, and for reaction with... 

Catalyst Particle Size. Catalyst activity increases as catalyst particles decrease in size and the ratio of the catalyst s surface area to its volume increases. Small catalyst particles also have a lower resistance to mass transfer within the catalyst pore stmcture. Catalysts are available in a wide range of sizes. Axial flow converters predorninanfly use those in the 6—10 mm range whereas the radial and horizontal designs take advantage of the increased activity of the 1.5—3.0 mm size. 

Nucleation of particles in a very short time foUowed by growth without supersaturation yields monodispersed coUoidal oxide particles that resist agglomeration (9,10). A large range of coUoidal powders having controUed size and morphologies have been produced using these concepts (3,14). 

Many different combinations of surfactant and protective coUoid are used in emulsion polymerizations of vinyl acetate as stabilizers. The properties of the emulsion and the polymeric film depend to a large extent on the identity and quantity of the stabilizers. The choice of stabilizer affects the mean and distribution of particle size which affects the rheology and film formation. The stabilizer system also impacts the stabiUty of the emulsion to mechanical shear, temperature change, and compounding. Characteristics of the coalesced resin affected by the stabilizer include tack, smoothness, opacity, water resistance, and film strength (41,42). 

Calcium carbonate is one of the most common filler/extenders used in the paint and coatings industry. Consumer and contractor paint formulas can include products from submicrometer size to coarse mesh sizes. The main function of calcium carbonate in paint is as a low cost extender. It is also used to improve brightness, appHcation properties, stabiHty, and exposure resistance. Coarse products help to lower gloss and sheen or even provide textured finishes. The selection of product type and particle size is deterrnined by the desired performance and cost of the coating. 

In addition to surface area, pore size distribution, and surface chemistry, other important properties of commercial activated carbon products include pore volume, particle size distribution, apparent or bulk density, particle density, abrasion resistance, hardness, and ash content. The range of these and other properties is illustrated in Table 1 together with specific values for selected commercial grades of powdered, granular, and shaped activated carbon products used in Hquid- or gas-phase appHcations (19). 

Important physical properties of catalysts include the particle size and shape, surface area, pore volume, pore size distribution, and strength to resist cmshing and abrasion. Measurements of catalyst physical properties (43) are routine and often automated. Pores with diameters <2.0 nm are called micropores those with diameters between 2.0 and 5.0 nm are called mesopores and those with diameters >5.0 nm are called macropores. Pore volumes and pore size distributions are measured by mercury penetration and by N2 adsorption. Mercury is forced into the pores under pressure entry into a pore is opposed by surface tension. For example, a pressure of about 71 MPa (700 atm) is required to fill a pore with a diameter of 10 nm. The amount of uptake as a function of pressure determines the pore size distribution of the larger pores (44). In complementary experiments, the sizes of the smallest pores (those 1 to 20 nm in diameter) are deterrnined by measurements characterizing desorption of N2 from the catalyst. The basis for the measurement is the capillary condensation that occurs in small pores at pressures less than the vapor pressure of the adsorbed nitrogen. The smaller the diameter of the pore, the greater the lowering of the vapor pressure of the Hquid in it. 

Testing. Various test methods are provided by ASTM (16). These iaclude pigment tests of importance such as chemical analysis, presence of oversize particles, oil absorption, particle size distribution, degree of dispersion, presence of soluble components, etc. Numerous tests are also given by ASTM for the properties of filled and unfilled polymers. These iaclude, for example, such properties as impact resistance, stiffness, viscosity, tear resistance, hardness, color, and electrical resistivity. 

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