Monomers physical properties

A study of structural units, where a monomer is examined by physicochemical methods to determine its thermostability, its chemical and physical properties, and its sites of degradation. 

In resists of this class, the imaging layer contains a multifunctional monomer that can form an intercormected network upon polymerization, and a photosensitizer to generate a flux of initiating free radicals. Although not stricdy required for imaging, the composition usually includes a polymeric binder (typically an acryhc copolymer) to modify the layer s physical properties. Figure 7b shows the chemical stmctures of typical components. 

Table 1. Physical Properties of Solid Acrylamide Monomer ...

The polymeric products can be made to vary widely in physical properties through controlled variation in the ratios of monomers employed in thek preparation, cross-linking, and control of molecular weight. They share common quaHties of high resistance to chemical and environmental attack, excellent clarity, and attractive strength properties (see Acrylic ester polymers). In addition to acryHc acid itself, methyl, ethyl, butyl, isobutyl, and 2-ethylhexyl acrylates are manufactured on a large scale and are available in better than 98—99% purity (4). They usually contain 10—200 ppm of hydroquinone monomethyl ether as polymerization inhibitor. 

The physical properties of the monomers must be discussed along with those of the cured polymers because consideration of one without the other presents an incomplete picture. The 2-cyanoacryhc ester monomers are all thin, water-clear Hquids with viscosities of 1 3 mPa-s(=cP). Although a number of the esters have been prepared and characterized, only a relative few are of any significant commercial interest, and, of those, the methyl and ethyl esters by far predominate. The physical properties of the principal monomers are included in Table 1. 

Emulsion Adhesives. The most widely used emulsion-based adhesive is that based upon poly(vinyl acetate)—poly(vinyl alcohol) copolymers formed by free-radical polymerization in an emulsion system. Poly(vinyl alcohol) is typically formed by hydrolysis of the poly(vinyl acetate). The properties of the emulsion are derived from the polymer employed in the polymerization as weU as from the system used to emulsify the polymer in water. The emulsion is stabilized by a combination of a surfactant plus a coUoid protection system. The protective coUoids are similar to those used paint (qv) to stabilize latex. For poly(vinyl acetate), the protective coUoids are isolated from natural gums and ceUulosic resins (carboxymethylceUulose or hydroxyethjdceUulose). The hydroHzed polymer may also be used. The physical properties of the poly(vinyl acetate) polymer can be modified by changing the co-monomer used in the polymerization. Any material which is free-radically active and participates in an emulsion polymerization can be employed. Plasticizers (qv), tackifiers, viscosity modifiers, solvents (added to coalesce the emulsion particles), fillers, humectants, and other materials are often added to the adhesive to meet specifications for the intended appHcation. Because the presence of foam in the bond line could decrease performance of the adhesion joint, agents that control the amount of air entrapped in an adhesive bond must be added. Biocides are also necessary many of the materials that are used to stabilize poly(vinyl acetate) emulsions are natural products. Poly(vinyl acetate) adhesives known as "white glue" or "carpenter s glue" are available under a number of different trade names. AppHcations are found mosdy in the area of adhesion to paper and wood (see Vinyl polymers). 

Numerous avenues to produce these materials have been explored (128—138). The synthesis of two new fluorinated bicycHc monomers and the use of these monomers to prepare fluorinated epoxies with improved physical properties and a reduced surface energy have been reported (139,140). The monomers have been polymerized with the diglycidyl ether of bisphenol A, and the thermal and mechanical properties of the resin have been characterized. The resulting polymer was stable up to 380°C (10% weight loss by tga). 

Most hydrocarbon resins are composed of a mixture of monomers and are rather difficult to hiUy characterize on a molecular level. The characteristics of resins are typically defined by physical properties such as softening point, color, molecular weight, melt viscosity, and solubiHty parameter. These properties predict performance characteristics and are essential in designing resins for specific appHcations. Actual characterization techniques used to define the broad molecular properties of hydrocarbon resins are Fourier transform infrared spectroscopy (ftir), nuclear magnetic resonance spectroscopy (nmr), and differential scanning calorimetry (dsc). 

DUactide (5) exists as three stereoisomers, depending on the configurations of the lactic acid monomer used. The enantiomeric forms whereia the methyl groups are cis are formed from two identical lactic acid molecules, D- or L-, whereas the dilactide formed from a racemic mixture of lactic acid is the opticaUy iaactive meso form, with methyl groups trans. The physical properties of the enantiomeric dilactide differ from those of the meso form (6), as do the properties of the polymers and copolymers produced from the respective dilactide (23,24). 

The physical properties of any polyisoprene depend not only on the microstmctural features but also on macro features such as molecular weight, crystallinity, linearity or branching of the polymer chains, and degree of cross-linking. For a polymer to be capable of crystallization, it must have long sequences where the stmcture is completely stereoregular. These stereoregular sequences must be linear stmctures composed exclusively of 1,4-, 1,2-, or 3,4-isoprene units. If the units are 1,4- then they must be either all cis or all trans. If 1,2- or 3,4- units are involved, they must be either syndiotactic or isotactic. In all cases, the monomer units must be linked in the head-to-tail manner (85). 

Table 6. Physical Properties of Commercially Available Methacrylate Monomers CH 2 = C(CH3)C00R ...

Physical Properties of Monomers. 1-Butene [106-98-9] is a colorless, flammable, noncorrosive gas its physical properties are fisted in Table 1, and its thermodynamic properties are available (16). Because 1-butene has a very low flash point, it poses a strong fire and explosion hazard. 

Acrylic Polymers. Although considerable information on the plasticization of acryUc resins is scattered throughout journal and patent hterature, the subject is compHcated by the fact that acryUc resins constitute a large family of polymers rather than a single polymeric species. An infinite variation in physical properties may be obtained through copolymerization of two or more acryUc monomers selected from the available esters of acryUc and methacryhc acid (30) (see Acrylic esterpolya rs Methacrylic acid and derivatives). 

Monomers such as aUyl methacrylate and diaUyl maleate have appUcations as cross-linking and branching agents selected especiaUy for the different reactivities of their double bonds (90) some physical properties are given in Table 8. These esters are colorless Uquids soluble in most organic Uquids but htde soluble in water DAM and DAF have pungent odors and are skin irritants. 

PVC. Poly(vinyl chloride) (PVC), a very versatile polymer, is manufactured by the polymerisation of vinyl chloride monomer, a gaseous substance obtained from the reaction of ethylene with oxygen and hydrochloric acid. In its most basic form, the resin is a relatively hard material that requites the addition of other compounds, commonly plasticisers and stabilisers as well as certain other ingredients, to produce the desired physical properties for roofing use. The membranes come in both reinforced and nonreinforced constmctions, but since the 1980s the direction has been toward offering only reinforced membranes. The membrane thickness typically mns from 0.8—1.5 mm and widths typically in the range of 1.5—4.6 m. 

Vinyltoluene (VT) is a mixture of meta- and i ra-vinyltoluenes, typically in the ratio of 60 40. This isomer ratio results from the ratio of the corresponding ethyltoluenes in thermodynamic equiHbrium. Physical properties and chemical analysis of a typical vinyltoluene product are shown in Tables 7 and 8, respectively. Vinyltoluene monomer is produced by Dow Chemical Company and Fina Oil Chemical Company. The worldwide consumption is estimated to be approximately 100,000 t/yr. 

Divinylbenzene. This is a specialty monomer used primarily to make cross-linked polystyrene resins. Pure divinylbenzene (DVB) monomer is highly reactive polymericaHy and is impractical to produce and store. Commercial DVB monomer (76—79) is generally manufactured and suppHed as mixtures of m- and -divinylbenzenes and ethylvinylbenzenes. DVB products are designated by commercial grades in accordance with the divinylbenzene content. Physical properties of DVB-22 and DVB-55 are shown in Table 10. Typical analyses of DVB-22 and DVB-55 are shown in Table 11. Divinylbenzene [1321 -74-0] is readily polymerized to give britde insoluble polymers even at ambient temperatures. The product is heavily inhibited with TBC and sulfur to minimize polymerization and oxidation. 

OC-Methylstyrene. This compound is not a styrenic monomer in the strict sense. The methyl substitution on the side chain, rather than the aromatic ring, moderates its reactivity in polymerization. It is used as a specialty monomer in ABS resins, coatings, polyester resins, and hot-melt adhesives. As a copolymer in ABS and polystyrene, it increases the heat-distortion resistance of the product. In coatings and resins, it moderates reaction rates and improves clarity. Physical properties of a-methylstyrene [98-83-9] are shown in Table 12. 

The completion stage is identified by the fact that all the monomer has diffused into the growing polymer particles (disappearance of the monomer droplet) and reaction rate drops off precipitously. Because the free radicals that now initiate polymerization in the monomer-swollen latex particle can more readily attack unsaturation of polymer chains, the onset of gel is also characteristic of this third stage. To maintain desirable physical properties of the polymer formed, emulsion SBR is usually terminated just before or at the onset of this stage. 

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