Monel®

the classic nickel-copper alloy with the metals in the ratio 2 1, is probably, after the stainless steels, the most commonly used alloy for chemical plant. It is easily worked and has good mechanical properties up to 500°C. It is more expensive than stainless steel but is not susceptible to stress-corrosion cracking in chloride solutions. Monel has good resistance to dilute mineral acids and can be used in reducing conditions, where the stainless steels would be unsuitable. It may be used for equipment handling, alkalies, organic acids and salts, and sea water. 

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Fluorine cannot be prepared directly by chemical methods. It is prepared in the laboratory and on an industrial scale by electrolysis. Two methods are employed (a) using fused potassium hydrogen-fluoride, KHFj, ill a cell heated electrically to 520-570 K or (b) using fused electrolyte, of composition KF HF = 1 2, in a cell at 340-370 K which can be electrically or steam heated. Moissan, who first isolated fluorine in 1886, used a method very similar to (b) and it is this process which is commonly used in the laboratory and on an industrial scale today. There have been many cell designs but the cell is usually made from steel, or a copper-nickel alloy ( Monel metal). Steel or copper cathodes and specially made amorphous carbon anodes (to minimise attack by fluorine) are used. Hydrogen is formed at the cathode and fluorine at the anode, and the hydrogen fluoride content of the fused electrolyte is maintained by passing in... 

Stirrers are usually made of glass, but those of monel metal, stainless steel or Teflon (a polyfluoroethylene) also find application in the labora tory. An important advantage of a stirrer with a Teflon blade is that it is... 

The stirrer stiould be provided witti a motor which will not ignite the hydrogen—eui induction motor or an air stirrer is suitable. The stirrer itself may be of glass. Monel metal or stainloss steel (c/. Fig. 11, 7, 6). 

It is extensively used for making stainless steel and other corrosion-resistant alloys such as Invar(R), Monel(R), Inconel(R), and the Hastelloys(R). Tubing made of copper-nickel alloy is extensively used in making desalination plants for converting sea water into fresh water. 

Monel alloy Monel alloy 400 Monel alloy K-500 Monell Center Monellin [9062-83-3] Monensin... 

Gaskets in both dry gas and Hquid chlorine systems are made of mbberi2ed compressed asbestos. Eor wet chlorine gas, mbber or synthetic elastomers are acceptable. PTEE is resistant to both wet and dry chlorine gas and to Hquid chlorine up to 200°C. Tantalum, HasteUoy C, PTEE, PVDE, Monel, and nickel are recommended for membranes, mpture disks, and beUows. 

The cell head is fabricated from a 2.54-cm steel plate and has separate compartments for fluorine and hydrogen. The oudet-gas manifolds, hydrogen fluoride feed and purge lines, and electrical connections are on top of the head. The gas separation skirt is made of Monel. An insulating gasket maintains the seal between the tank and the head. The anode assembly consists of 32 carbon blades bolted onto a copper bar, each of which contains three copper conductor posts. The cathode assembly consists of three vertical, 0.6-cm parallel steep plates. The plates surround the anode assembly and are supported by three steel posts which also serve as conductors. 

Fluorine can be handled using a variety of materials (100—103). Table 4 shows the corrosion rates of some of these as a function of temperature. System cleanliness and passivation ate critical to success. Materials such as nickel, Monel, aluminum, magnesium, copper, brass, stainless steel, and carbon steel ate commonly used. Mote information is available in the Hterature (20,104). 

Standard commercial iastmmentation and control devices are used ia fluorine systems. Pressure is measured usiag Bourdon-type gauges or pressure transducers. Stainless steel or Monel constmction is recommended for parts ia contact with fluoriae. Standard thermocouples are used for all fluorine temperature-measuriag equipment, such as the stainless-steel shielded type, iaserted through a threaded compression fitting welded iato the line. For high temperature service, nickel-shielded thermocouples should be used. 

At higher temperatures. Monel, a nickel—copper alloy, is suitable, as is HasteUoy-C, a nickel molybdenum—chromium alloy. 

Aqueous hydrogen fluoride of greater than 60% maybe handled in steel up to 38°C, provided velocities are kept low (<0.3 m/s) and iron pickup in the process stream is acceptable. Otherwise, mbber or polytetrafluoroethylene (PTFE) linings are used. For all appHcations, PTFE or PTEE-lined materials are suitable up to the maximum use temperature of 200°C. PTEE is also the material of choice for gasketing. AHoy 20 or Monel is typically used for valve and pump appHcations. Materials unacceptable for use in HE include cast iron, type 400 stainless steel, hardened steels, titanium, glass, and siHcate ceramics. 

Molybdenum hexafluoride is classified as a corrosive and poison gas. It is stored and shipped in steel, stainless steel, or Monel cylinders approved by DOT. Electronic and semiconductor industries prefer the cylinders equipped with valves which have Compressed Gas Association (CGA) 330 outlets. 

Handling and Safety Factors. Oxygen difluoride can be handled easily and safely in glass and in common metals such as stainless steel, copper, aluminum. Monel, and nickel, from cryogenic temperatures to 200°C (4). At higher temperatures only nickel and Monel are recommended. The compatibihty of OF2 with process equipment depends largely on the cleanliness of the equipment contaminants such as dkt, moisture, oil, grease, scale... 

Monel and nickel are the preferred materials of constmction for cylinders and deHvery systems however, copper, brass, steel, and stainless steel can be used at room temperature, providing that these metals are cleaned, dried, and passivated with a fluoride film prior to use. Studies have shown that fluorine passivation of stainless steel and subsequent formation of an iron fluoride layer prior to WF exposure prevents reaction between the WF and the stainless steel surface (23). 

Stainless steel alloys show exceUent corrosion resistance to HCl gas up to a temperature of 400°C. However, these are normally not recommended for process equipment owing to stress corrosion cracking during periods of cooling and shut down. The corrosion rate of Monel is similar to that of mild steel. Pure (99.6%) nickel and high nickel alloys such as Inconel 600 can be used for operation at temperatures up to 525°C where the corrosion rate is reported to be about 0.08 cm/yr (see Nickel and nickel alloys). 

United States, LaSalle, IH. 1918 continuous Hquid-phase oxidation (since ca 1961) K MnO separation from Hquid phase is without prior dilution continuous electrolysis of filtered electrolyte in bipolar ceUs Monel anodes, mild steel cathodes, vacuum crystallization 14,000 ... 

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