Membrane processes osmosis Ultrafiltration

Common membrane processes include ultrafiltration (UF), reverse osmosis (RO), electro dialysis (ED), and electro dialysis reversal (EDR). These processes (with the exception of UF) remove most ions RO and UF systems also provide efficient removal of nonionized organics and particulates. Because UF membrane porosity is too large for ion rejection, the UF process is used to remove contaminants, such as oil and grease, and suspended soHds. 

Some areas of application are the nuclear industry and the treatment of radioactive liquid wastes, with two main purposes reduction in the waste volume for further disposal, and reuse of decontaminated water. Pressure-driven membrane processes (microfiltration, ultrafiltration, nanofiltration, and reverse osmosis [RO]) are widely used for the treatment of radioactive waste. 

Fig. 25. Reverse osmosis, ultrafiltration, microfiltration, and conventional filtration are related processes differing principally in the average pore diameter of the membrane filter. Reverse osmosis membranes are so dense that discrete pores do not exist transport occurs via statistically distributed free volume areas. The relative size of different solutes removed by each class of membrane is illustrated in this schematic.

Membrane Sep r tion. The separation of components ofhquid milk products can be accompHshed with semipermeable membranes by either ultrafiltration (qv) or hyperfiltration, also called reverse osmosis (qv) (30). With ultrafiltration (UF) the membrane selectively prevents the passage of large molecules such as protein. In reverse osmosis (RO) different small, low molecular weight molecules are separated. Both procedures require that pressure be maintained and that the energy needed is a cost item. The materials from which the membranes are made are similar for both processes and include cellulose acetate, poly(vinyl chloride), poly(vinyHdene diduoride), nylon, and polyamide (see AFembrane technology). Membranes are commonly used for the concentration of whey and milk for cheesemaking (31). For example, membranes with 100 and 200 p.m are used to obtain a 4 1 reduction of skimmed milk. 

Membrane Filtration. Membrane filtration describes a number of weU-known processes including reverse osmosis, ultrafiltration, nanofiltration, microfiltration, and electro dialysis. The basic principle behind this technology is the use of a driving force (electricity or pressure) to filter... 

Reverse Osmosis and Ultrafiltration. Reverse osmosis (qv) (or hyperfiltration) and ultrafilttation (qv) ate pressure driven membrane processes that have become well estabUshed ia pollution control (89—94). There is no sharp distinction between the two both processes remove solutes from solution. Whereas ultrafiltration usually implies the separation of macromolecules from relatively low molecular-weight solvent, reverse osmosis normally refers to the separation of the solute and solvent molecules within the same order of magnitude in molecular weight (95) (see also Membrane technology). 

Tangential crossflow filtration Process where the feed stream sweeps the membrane surface and the particulate debris is expelled, thus extending filter life. The filtrate flows through the membrane. Most commonly used in the separation of high-and-low-molecular weight matter such as in ultrapure reverse osmosis, ultrafiltration, and submicron microfiltration processes. 

The most common membrane systems are driven by pressure. The essence of a pressure-driven membrane process is to selectively permeate one or more species through the membrane. The stream retained at the high pressure side is called the retentate while that transported to the low pressure side is denoted by the permeate (Fig. 11.1). Pressure-driven membrane systems include microfiltration, ultrafiltration, reverse osmosis, pervaporation and gas/vapor permeation. Table ll.l summarizes the main features and applications of these systems. 

An survey of recent developments in membrane processes, involving reverse osmosis (RO), ultrafiltration (UF), microfiltration (MF), electrodialysis (ED), dialysis (D), pervaporation (Pr), gas permeation (GP), and emulsion liquid membrane (ELM), has been provided by Sirkar (1997). 

The third membrane process that has been used successfully in water purification is ultrafiltration. As with reverse osmosis, the driving force is pressure. However, in ultrafiltration the separation is merely based on the size of the molecules. Here the passage of molecules having molecular weights above 100 can be deterred. The pressure differences are usually between 20 and 50 psi (1.4-3.5 kg/cm2). 

Other membrane processes such as microfiltration, ultrafiltration, reverse osmosis, and colloid-enhanced ultrafiltration have been applied to the separation of beta-cypermethrin from wastewater samples [27]. In this study, a separation of above 92% was performed by reverse osmosis by the use of composite membranes and above 80% by colloid-enhanced ultrafiltration by the use of nonionic surfactants. 

Membranes used for the pressure-driven separation processes, microfiltration, ultrafiltration and reverse osmosis, as well as those used for dialysis, are most commonly made of polymeric materials 11. Initially most such membranes were cellulosic in nature. These are now being replaced by polyamide, polysulphone, polycarbonate and a number of other advanced polymers. These synthetic polymers have improved chemical stability and better resistance to microbial degradation. Membranes have most commonly been produced by a form of phase inversion known as immersion precipitation. This process has four main steps (a) the polymer is dissolved in a solvent to 10-30 per cent by mass, (b) the resulting solution is cast on a suitable support as a film of thickness, approximately 100 11 m, (c) the film is quenched by immersion in a non-solvent bath, typically... 

In bioprocesses, a variety of apparatus that incorporate artificial (usually polymeric) membranes are often used for both separations and bioreactions. In this chapter, we shall briefly review the general principles of several membrane processes, namely, dialysis, ultrafiltration (UF), microfiltration (MF), and reverse osmosis (RO). 

Concentration. This group consists of those processes in which water is removed and the dissolved substances are left behind. Examples are freeze concentration, lyophilization (freeze-drying), vacuum distillation, and membrane processes such as reverse osmosis and ultrafiltration. A common disadvantage of these methods is that inorganic species are concentrated along with the organic constituents. 

The membrane processes of cross-flow microfiltration, ultrafiltration, and reverse osmosis offer excellent potential for continuous removal of these contaminants. The selection of the optimum process is a function of the form of the contaminants present as well as several other factors. 

Size ranges for membrane processing by reverse osmosis, ultrafiltration and microfiltration are shown in Figure 19.1. Reverse osmosis is effective in removing solvents away from dissolved molecules. Because of limitations in crushing strengths of membranes, pressures are limited to maxima of about 1000 psi... 

The range of application of the three pressure-driven membrane water separation processes—reverse osmosis, ultrafiltration and microfiltration—is illustrated in Figure 1.2. Ultrafiltration (Chapter 6) and microfiltration (Chapter 7) are basically similar in that the mode of separation is molecular sieving through increasingly fine pores. Microfiltration membranes filter colloidal particles and bacteria from 0.1 to 10 pm in diameter. Ultrafiltration membranes can be used to filter dissolved macromolecules, such as proteins, from solutions. The mechanism of separation by reverse osmosis membranes is quite different. In reverse osmosis membranes (Chapter 5), the membrane pores are so small, from 3 to 5 A in diameter, that they are within the range of thermal motion of the polymer... 

Although reverse osmosis, ultrafiltration and microfiltration are conceptually similar processes, the difference in pore diameter (or apparent pore diameter) produces dramatic differences in the way the membranes are used. A simple model of liquid flow through these membranes is to describe the membranes as a series of cylindrical capillary pores of diameter d. The liquid flow through a pore (q) is given by Poiseuille s law as ... 

The layer of solution immediately adjacent to the membrane surface becomes depleted in the permeating solute on the feed side of the membrane and enriched in this component on the permeate side. Equivalent gradients also form for the other component. This concentration polarization reduces the permeating component s concentration difference across the membrane, thereby lowering its flux and the membrane selectivity. The importance of concentration polarization depends on the membrane separation process. Concentration polarization can significantly affect membrane performance in reverse osmosis, but it is usually well controlled in industrial systems. On the other hand, membrane performance in ultrafiltration, electrodialysis, and some pervaporation processes is seriously affected by concentration polarization. 

Figure 4.1 shows the concentration gradients that form on either side of a dialysis membrane. However, dialysis differs from most membrane processes in that the volume flow across the membrane is usually small. In processes such as reverse osmosis, ultrafiltration, and gas separation, the volume flow through the membrane from the feed to the permeate side is significant. As a result the permeate concentration is typically determined by the ratio of the fluxes of the components that permeate the membrane. In these processes concentration polarization gradients form only on the feed side of the membrane, as shown in Figure 4.3. This simplifies the description of the phenomenon. The few membrane processes in which a fluid is used to sweep the permeate side of the membrane,...

Depending on the enrichment term (E0) of the membrane, the modulus can be larger or smaller than 1.0. For reverse osmosis E0 is less than 1.0, and the concentration polarization modulus is normally between 1.1 and 1.5 that is, the concentration of salt at the membrane surface is 1.1 to 1.5 times larger than it would be in the absence of concentration polarization. The salt leakage through the membrane and the osmotic pressure that must be overcome to produce a flow of water are increased proportionately. Fortunately, modem reverse osmosis membranes are extremely selective and permeable, and can still produce useful desalted water under these conditions. In other membrane processes, such as pervaporation or ultrafiltration, the concentration polarization modulus may be as large as 5 to 10 or as small as 0.2 to 0.1, and may seriously affect the performance of the membrane. 

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