Melting copolymers

Aromatic homopolyanhydrides are insoluble in common organic solvents and melt at high temperatures (Table 1). These properties limit the use of purely aromatic polyanhydrides, since they can not be fabricated into films or microspheres using solvent or melt techniques. Synthesis of soluble and low melting copolymers of common aromatic diacids have been recently reported [53, 54]. 

Cellulose(acetate-co-butyrate) contains between 29% and 6% acetyl groups and between 17% and 48% butyryl groups. The dimensional stability of this thermoplast is higher than that of the cellulose acetates. Like cellulose acetates, cellulose(acetate-co-butyrates) tend to become only slightly electrostatically charged. They are used for car accessories and pipes in the petroleum industry. Corrosion-free packaging materials are manufactured by dipping the articles in the melted copolymers. 

National Starch Chemical Hot melt copolymer containing acrylic, allyl acrylate or methacrylate, polymerized by EB. PSA properties given. 

POLY(p-DIOXANONE-CO- -CAPROLACrONE) LIQUID/LOW MELT COPOLYMERS... 

Cooper, K., Bezwada, R. Roller, M.B. (1997) Absorbable liquid and low melt copolymers Symthesis and hydrolysis characteristics, Transactions of the 23rd Annual Meeting of the Society for Biomaterials, XX, 361. 

FEP plastics Copolymers of tetrafluoro-ethene and hexafluoropropene. Inert and corrosion resistant as Teflon but can be processed by melt techniques. 

Fraai]e J G E M 1993 Dynamic density functional theory for micro-phase separation kinetics of block copolymer melts J. Chem. Phys. 99 9202... 

Maurits, N.M., Fraaije, J.G.E.M. Mesoscopic dynamics of copolymer melts from density dynamics to external potential dynamics using nonlocal kinetic coupling. J. Chem. Phys. 107 (1997) 5879-5889. 

In Chap. 4 we discussed the crystallizability of polymers and the importance of this property on the mechanical behavior of the bulk sample. Following the logic that leads to Eq. (4.17), the presence of a comonomer lowers T for a polymer. Carrying this further, we can compare a copolymer to an alloy in which each component lowers the melting point of the other until a minimummelting eutectic is produced. Similar trends exist in copolymers. 

The many commercially attractive properties of acetal resins are due in large part to the inherent high crystallinity of the base polymers. Values reported for percentage crystallinity (x ray, density) range from 60 to 77%. The lower values are typical of copolymer. Poly oxymethylene most commonly crystallizes in a hexagonal unit cell (9) with the polymer chains in a 9/5 helix (10,11). An orthorhombic unit cell has also been reported (9). The oxyethylene units in copolymers of trioxane and ethylene oxide can be incorporated in the crystal lattice (12). The nominal value of the melting point of homopolymer is 175°C, that of the copolymer is 165°C. Other thermal properties, which depend substantially on the crystallization or melting of the polymer, are Hsted in Table 1. See also reference 13. 

The weight average molecular weight of acetal copolymers may be estimated from their melt index (MI, expressed in g/10 min) according to the relation... 

ASTM D4181 calls out standard specifications for acetal mol ding and extmsion materials. Homopolymer and copolymer are treated separately. Within each class of resin, materials are graded according to melt flow rate. The International Standards Organization (ISO) is expected to issue a specification for acetal resins before 1992. 

The properties of SAN resins depend on their acrylonittile content. Both melt viscosity and hardness increase with increasing acrylonittile level. Unnotched impact and flexural strengths depict dramatic maxima at ca 87.5 mol % (78 wt %) acrylonitrile (8). With increasing acrylonitrile content, copolymers show continuous improvements in barrier properties and chemical and uv resistance, but thermal stabiUty deteriorates (9). The glass-transition... 

Acrylonitrile copolymeri2es readily with many electron-donor monomers other than styrene. Hundreds of acrylonitrile copolymers have been reported, and a comprehensive listing of reactivity ratios for acrylonitrile copolymeri2ations is readily available (34,102). Copolymeri2ation mitigates the undesirable properties of acrylonitrile homopolymer, such as poor thermal stabiUty and poor processabiUty. At the same time, desirable attributes such as rigidity, chemical resistance, and excellent barrier properties are iacorporated iato melt-processable resias. 

This type of adhesive is generally useful in the temperature range where the material is either leathery or mbbery, ie, between the glass-transition temperature and the melt temperature. Hot-melt adhesives are based on thermoplastic polymers that may be compounded or uncompounded ethylene—vinyl acetate copolymers, paraffin waxes, polypropylene, phenoxy resins, styrene—butadiene copolymers, ethylene—ethyl acrylate copolymers, and low, and low density polypropylene are used in the compounded state polyesters, polyamides, and polyurethanes are used in the mosdy uncompounded state. 

Pentaerythritol in rosin ester form is used in hot-melt adhesive formulations, especially ethylene—vinyl acetate (EVA) copolymers, as a tackifier. Polyethers of pentaerythritol or trim ethyl ol eth an e are also used in EVA and polyurethane adhesives, which exhibit excellent bond strength and water resistance. The adhesives maybe available as EVA melts or dispersions (90,91) or as thixotropic, one-package, curable polyurethanes (92). Pentaerythritol spko ortho esters have been used in epoxy resin adhesives (93). The EVA adhesives are especially suitable for cellulose (paper, etc) bonding. 

In addition to dyeabiHty, polyesters with a high percentage of comonomer to reduce the melting poiat have found use as fusible biader fibers ia nonwoven fabrics (32,34,35). Specially designed copolymers have also been evaluated for flame-retardant PET fibers (36,37). 

Some cast (unoriented) polypropylene film is produced. Its clarity and heat sealabiUty make it ideal for textile packaging and overwrap. The use of copolymers with ethylene improves low temperature impact, which is the primary problem with unoriented PP film. Orientation improves the clarity and stiffness of polypropylene film, and dramatically increases low temperature impact strength. BOPP film, however, is not readily heat-sealed and so is coextmded or coated with resins with lower melting points than the polypropylene shrinkage temperature. These layers may also provide improved barrier properties. 

Peifluorinated ethylene—piopjiene (FEP) lesin [25067-11-2] is a copolymer of tetiafluoioethylene [116-14-3] (TFE) and hexafluoiopiopylene [116-15-4] (HEP) thus its blanched stmctuie contains units of —CF2—CF2— and units of —CF2—CF(CF2)—. It retains most of the desirable characteristics of polytetrafluoroethylene (PTFE) but with a melt viscosity low enough for conventional melt processing. The introduction of hexafluoropropylene lowers the melting point of PTFE from 325°C to about 260°C. 

As a tme thermoplastic, FEP copolymer can be melt-processed by extmsion and compression, injection, and blow molding. Films can be heat-bonded and sealed, vacuum-formed, and laminated to various substrates. Chemical inertness and corrosion resistance make FEP highly suitable for chemical services its dielectric and insulating properties favor it for electrical and electronic service and its low frictional properties, mechanical toughness, thermal stabiUty, and nonstick quaUty make it highly suitable for bearings and seals, high temperature components, and nonstick surfaces. 

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