Liquid crystal polymer properties

Cogswell (1985) expressed it in the following words "To make the connection from the basic material properties to the performance in the final product, industrial technologists had to learn a new science". It is more or less so, that - for liquid crystal polymers -properties like stress history, optical and mechanical anisotropy, and texture seem to be independent variables this in contradistinction to the situation with conventional polymers. 

Table 1.3 Liquid crystal polymer properties compared to other thermoplastics ...

Cox MK (1987) The application of liquid crystal polymer properties. Mol Cryst Liq Cryst 153 415-422... 

We are all familiar with tire tliree states of matter gases, liquids and solids. In tire 19tli century the liquid crystal state was discovered [1 and 2] tliis can be considered as tire fourtli state of matter [3].The essential features and properties of liquid crystal phases and tlieir relation to molecular stmcture are discussed here. Liquid crystals are encountered in liquid crystal displays (LCDs) in digital watches and otlier electronic equipment. Such applications are also considered later in tliis section. Surfactants and lipids fonn various types of liquid crystal phase but this is discussed in section C2.3. This section focuses on low-molecular-weight liquid crystals, polymer liquid crystals being discussed in tire previous section. 

Liquid crystal polymers are also used in electrooptic displays. Side-chain polymers are quite suitable for this purpose, but usually involve much larger elastic and viscous constants, which slow the response of the device (33). The chiral smectic C phase is perhaps best suited for a polymer field effect device. The abiHty to attach dichroic or fluorescent dyes as a proportion of the side groups opens the door to appHcations not easily achieved with low molecular weight Hquid crystals. Polymers with smectic phases have also been used to create laser writable devices (30). The laser can address areas a few micrometers wide, changing a clear state to a strong scattering state or vice versa. Future uses of Hquid crystal polymers may include data storage devices. Polymers with nonlinear optical properties may also become important for device appHcations. 

A very high, price and performance family of polymers called liquid crystal polymers (LCPs) exhibit extremely high mechanical and thermal properties. As their ease of processing and price improve, they may find appHcation in thin-waH, high strength parts such as nails, bolts, and fasteners where metal parts cannot be used for reasons of conductivity, electromagnetic characteristics, or corrosion. 

Yet another recent development has been the alloying of polycarbonates with liquid crystal polymers such as Vectra (see Section 25.8.1). These alloys are notable for their very good flow properties and higher strength and rigidity than conventional bisphenol A polycarbonates. 

In Chapter 3 it was pointed out that certain rod-like polymers showed many of the attributes of liquid crystals in the melt. In particular, these molecules were oriented in shear to such an extent that interchain entanglement was small and the melts had a low viscosity. On cooling of the melt these rod-like molecules remained oriented, effectively self-reinforcing the polymer in the direction of flow. The essential differences in the properties of liquid crystal polymers... 

Liquid crystal polymers (LCP) are a recent arrival on the plastics materials scene. They have outstanding dimensional stability, high strength, stiffness, toughness and chemical resistance all combined with ease of processing. LCPs are based on thermoplastic aromatic polyesters and they have a highly ordered structure even in the molten state. When these materials are subjected to stress the molecular chains slide over one another but the ordered structure is retained. It is the retention of the highly crystalline structure which imparts the exceptional properties to LCPs. 

Muller, K., Kothe, G., and Wassmer, K.-H. Dynamic Magnetic Resonance of Liquid crystal Polymers Molecular Organization and Macroscopic Properties. Vol. 95, pp. 1 — 56. 

Low molecular mass compounds capable of forming liquid crystals have been known since the late 1880s. They did not assume commercial importance until the late 1960s, however, when their properties were exploited in the design of electronic displays. Following the development of commercial applications for liquid crystals, polymers began to be studied for their potential in this application. 

Report 91 Recent Developments in Epoxy Resins, I. Hamerton, University of Surrey. Report 118 Liquid Crystal Polymers - Synthesis, Properties and Applications, D. Coates, CRL Ltd. 

Kevlar has the highest tensile strength and is often used as a reinforcing fibre in composites with, e.g., epoxy, PEEK. The thermotropic liquid crystal polymer Vectran is made by melt polymerisation of p-acetoxybenzoic acid and 6-acetoxy-2-naphthoic acid, (the corresponding hydroxy acids decompose on melting). Because of its liquid crystal properties the polymer can be spun into fibres from the melt. Kevlar is spun from a solution in concentrated sulfuric acid, and can be melt drawn to give a high modulus (stiff) polymer. Vectran ... 

To produce novel LC phase behavior and properties, a variety of polymer/LC composites have been developed. These include systems which employ liquid crystal polymers (5), phase separation of LC droplets in polymer dispersed liquid crystals (PDLCs) (4), incorporating both nematic (5,6) and ferroelectric liquid crystals (6-10). Polymer/LC gels have also been studied which are formed by the polymerization of small amounts of monomer solutes in a liquid crystalline solvent (11). The polymer/LC gel systems are of particular interest, rendering bistable chiral nematic devices (12) and polymer stabilized ferroelectric liquid crystals (PSFLCs) (1,13), which combine fast electro-optic response (14) with the increased mechanical stabilization imparted by the polymer (75). 

Liquid Crystal Polymers - Synthesis, Properties and Applications, D. Coates, CRL Ltd. 

The class of polyester-based liquid crystal polymers (LCPs) represent one of the most attractive materials in the field of engineering thermoplastics because of their superior mechanical properties, heat resistance, accuracy of dimensions, moldability and the excellent balance of these properties [1-5]. LCPs have been recently expanding their applications, in particular, those for precision electronic parts appropriate for surface mount technology (SMT). 

Connectors, switches, electric distributors, fuse boxes and other electric fittings need a subtle balance of electrical and mechanical properties, durability, cost and aesthetics. This broad field creates fierce competition not only between engineering thermoplastics and SMC/BMC for the main applications but also with polypropylene and polyethylene or PVC for the lower performance parts and, at the opposite end of the scale, with high-tech plastics such as polyetherketone, polyetherimide, liquid crystal polymers. .. For example, without claiming to be exhaustive ... 

Liquid crystal polymers (LCP) are polymers that exhibit liquid crystal characteristics either in solution (lyotropic liquid crystal) or in the melt (thermotropic liquid crystal) [Ballauf, 1989 Finkelmann, 1987 Morgan et al., 1987]. We need to define the liquid crystal state before proceeding. Crystalline solids have three-dimensional, long-range ordering of molecules. The molecules are said to be ordered or oriented with respect to their centers of mass and their molecular axes. The physical properties (e.g., refractive index, electrical conductivity, coefficient of thermal expansion) of a wide variety of crystalline substances vary in different directions. Such substances are referred to as anisotropic substances. Substances that have the same properties in all directions are referred to as isotropic substances. For example, liquids that possess no long-range molecular order in any dimension are described as isotropic. 

A number of other characteristics are required in order to ensure a viable polymeric conductor. Chain orientation is needed to enhance the conducting properties of a polymeric material, especially the intermolecular conduction (i.e., conduction of current from one polymer molecule to another). This is a problem with many of the polymers that are amorphous and show poor orientation. For moderately crystalline or oriented polymers, there is the possibility of achieving the required orientation by mechanical stretching. Liquid crystal polymers would be especially advantageous for electrical conduction because of the high degree of chain orientation that can be achieved. A problem encountered with some doped polymers is a lack of stability. These materials are either oxidants or reductants relative to other compounds, especially water and oxygen. 

Similady, liquid-crystal polymers exhibit considerable order in the liquid state, either in solution (lyotropic) or melt (thermotropic). When crystallized from solution or melt, they have a high degree of extended-chain crystallinity, and thus have superior mechanical properties. Kevlar (Du Pont) is an aromatic polyamide (a ram id) with the repeating unit designated as (2). It is spun into... 

McFarlane, F. E., Nicely, V. A., Davis, T. G. Liquid crystal polymers. II. Preparation and properties of polyester exhibiting liquid-crystalline melts, in Contemporary Topics in Polymer Science, Vol. 2 (ed.) Pearse, E. M., Schaefgen, J. R., p. 109, London, Plenum 1977... 

Some of the common types of plastics that are used are thermoplastics, such as poly(phenylene sulfide) (PPS) (see POLYMERS CONTAINING SULFUR), nylons, liquid crystal polymer (LCP), the polyesters (qv) such as polyesters that are 30% glass-fiber reinforced, and poly(ethylene terephthalate) (PET), and polyetherimide (PEI) and thermosets such as diallyl phthalate and phenolic resins (qv). Because of the wide variety of manufacturing processes and usage requirements, these materials are available in several variations which have a range of physical properties. 

Figure 2. Schematic structure of side chain liquid crystal polymers with dichroic dyes (imparting nonlinear optical properties) and mesogenic side groups.

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