Hydrogen Raw Materials

Chemists make compounds and strive to understand their reactions. My own interest lies in the chemistry of the compounds of the elements carbon and hydrogen, called hydrocarbons. These make up petroleum oil and natural gas and thus are in many ways essential for everyday life. They generate energy and heat our houses, fuel our cars and airplanes and are raw materials for most manmade materials ranging from plastics to pharmaceuticals. Many of the chemical reactions essential to hydrocarbons are catalyzed by acids and proceed through positive ion intermediates, called carbocations. 

Tetrahydrofuran (3) is produced commercially from furfural by decarbonylation followed by hydrogenation it is also produced by several different methods from other raw materials. A complete discussion of tetrahydrofuran is found under Ethers. Polymers of tetrahydrofuran are covered under the general topic. Polyethers. Several other compounds containing the tetrahydrofuran ring, which are most readily produced from furfural, are discussed here. 

Resources for Nitrogen Fertilizers. The production of more than 95% of all nitrogen fertilizer begins with the synthesis of ammonia, thus it is the raw materials for ammonia synthesis that are of prime interest. Required feed to the synthesis process (synthesis gas) consists of an approximately 3 1 mixture (by volume) of hydrogen and nitrogen. 

Raw Materials. Eor the first decade of PET manufacture, only DMT could be made sufficiently pure to produce high molecular weight PET. DMT is made by the catalytic air oxidation of -xylene to cmde TA, esterification with methanol, and purification by crystallization and distillation. After about 1965, processes to purify cmde TA by hydrogenation and crystallization became commercial (52) (see Phthalic ACID AND OTHER... 

Raw Materials. Essentially all hydrogen fluoride manufactured worldwide is made from fluorspar and sulfuric acid, according to the reaction ... 

Alternative Processes. Because of the large quantity of phosphate rock reserves available worldwide, recovery of the fluoride values from this raw material source has frequently been studied. Strategies involve recovering the fluoride from wet-process phosphoric acid plants as fluosiUcic acid [16961-83-4] H2SiFg, and then processing this acid to form hydrogen fluoride. 

Fluorspar Supply. Production costs of hydrogen fluoride are heavily dependent on raw materials, particularly fluorspar, and significant changes have occurred in this area. Identified world fluorspar resources amount to approximately 400 x 10 metric tons of fluorspar (40). Of these 400 X 10 t, however, only 243 x 10 t are considered reserves and an additional 93 x 10 t is considered reserve base, ie, recoverable at higher market... 

Reduction to Solid Metal. Metals having very high melting points caimot be reduced in the Hquid state. Because the separation of a soHd metallic product from a residue is usually difficult, the raw material must be purified before reduction. Tungsten and molybdenum, for instance, are prepared by reduction of a purified oxide (WO, MoO ) or a salt, eg, (NH2 2 G4, using hydrogen. A reaction such as... 

Chemical Hazards. Chemical manufacturers and employees contend with various ha2ards inherent ia productioa of evea commonplace materials. For example, some catalysts used ia the manufacture of polyethylene (see Olefin polymers) ignite when exposed to air or explode if allowed to become too warm the basic ingredient ia fluorocarboa polymers, eg, Tefloa (see Fluorine compounds, organic), can become violently self-reactive if overheated or contaminated with caustic substances (45,46) one of the raw materials for the manufacture of acryflc fibers (see Fibers, acrylic) is the highly toxic hydrogen cyanide (see Cyanides). 

Other minor raw materials are used for specific needs. Eumaric acid [110-17-8] the geometric isomer of maleic acid, is selected to maximize thermal or corrosion performance and is the sole acid esterified with bisphenol A diol derivatives to obtain optimum polymer performance. CycloaUphatics such as hydrogenated bisphenol A (HBPA) and cyclohexanedimethanol (CHDM) are used in selective formulations for electrical apphcations. TetrahydrophthaUc anhydride [85-43-8] (THPA) can be used to improve resiUence and impart useful air-drying properties to polyester resins intended for coating or lining apphcations. 

Organoaluminum Compounds. Apphcation of aluminum compounds in organic chemistry came of age in the 1950s when the direct synthesis of trialkylalurninum compounds, particularly triethylalurninum and triisobutylalurninum from metallic aluminum, hydrogen, and the olefins ethylene and isobutylene, made available economic organoalurninum raw materials for a wide variety of chemical reactions (see a-BONDED alkyls and aryls). 

Dicyclopentadiene (24) [77-73-6] is an inexpensive raw material for hydrocyanation to (25), a mixture of l,5-dicarbonittile [70874-28-1] and 2,5-dicarbonittile [70874-29-2], then subsequent hydrogenation to produce tricyclodecanediamine, TCD diamine (26). This developmental product, a mixture of endo and exo, cis and trans isomers, is offered by Hoechst. 

The source of nitrogen is always air. However, hydrogen can be derived from a variety of raw materials including water, light and heavy hydrocarbons (qv) resulting from cmde oil refining, coal (qv), natural gas, and sometimes a combination of these raw materials. In all cases, part of the hydrogen produced is derived from water. 

Of the raw material hydrogen sources—natural gas, coal, and petroleum fractions—natural gas is the most often employed in ammonia plants in the 1990s and steam reforming is by far the most often used process. Partial oxidation processes are utilized where steam-reformable feeds are not available or in special situations where local conditions exist to provide favorable economics. Table 5 fists the contribution of the various feedstocks to world ammonia... 

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