Flocculation paper

Acrylamide is the first bulk chemical manufactured using an industrial biotransformation. Acrylamide which is produced 200000 t/a is an important industrial chemical that is mainly processed into water-soluble polymers and copolymers, which find applications as flocculants, paper-making aids, thickening agents, surface coatings, and additives for enhanced oil recovery. The chemical manufacture of acrylamide has been established for a long time, it is based on Cu-catalysis. The production of acrylamide using immobilized whole cells of Rhodococcus rhodochrous is a remarkable example of a lyase-catalyzed commercial process. The enzyme responsible for water addition to the double bond of acrylonitrile is nitrile hydratase (Eq. 4-17) ... 

Dimethylamine/epichlorohydrin copolymer PEG-5M PEG-7M PEG-9M PEG-14M PEG-23M PEG-45M flocculant, paper processing applies. 

Polyaluminum chloride flocculant, paper wet end applies. (3-Chloro-2-hydroxypropyl) trimethylammonium chloride modified starch flocculant, petroleum PEG-14M... 

Some studies have been made of W/O emulsions the droplets are now aqueous and positively charged [40,41 ]. Albers and Overbeek [40] carried out calculations of the interaction potential not just between two particles or droplets but between one and all nearest neighbors, thus obtaining the variation with particle density or . In their third paper, these authors also estimated the magnitude of the van der Waals long-range attraction from the shear gradient sufficient to detach flocculated droplets (see also Ref. 42). 

In a 500 ml. wide-mouthed reagent bottle place a cold solution of 25 g. of sodium hydroxide in 250 ml. of water and 200 ml. of alcohol (1) equip the bottle with a mechanical stirrer and surround it with a bath of water. Maintain the temperature of the solution at 20-25°, stir vigorously and add one-half of a previously prepared mixture of 26-5 g. (25 -5 ml.) of purebenzaldehyde (Section IV,115) and 7 -3 g. (9-3 ml.) of A.R. acetone. A flocculent precipitate forms in 2-3 minutes. After 15 minutes add the remainder of the benzaldehyde - acetone mixture. Continue the stirring for a further 30 minutes. Filter at the pump and wash with cold water to eliminate the alkali as completely as possible. Dry the solid at room temperature upon filter paper to constant weight 27 g. of crude dibenzalacetone, m.p. 105-107°, are obtained. Recrystallise from hot ethyl acetate (2-5 ml. per gram) or from hot rectified spirit. The recovery of pure dibenzalacetone, m.p. 112°, is about 80 per cent. 

Originally designed for the continuous filtration of conditioned sewage sludges, as were most of the filter belt presses available, the Manor Tower press is increa singly used for the treatment of paper mill sludge, coal, or flocculated clay slurries. 

Starch is a polysaccharide found in many plant species. Com and potatoes are two common sources of industrial starch. The composition of starch varies somewhat in terms of the amount of branching of the polymer chains (11). Its principal use as a flocculant is in the Bayer process for extracting aluminum from bauxite ore. The digestion of bauxite in sodium hydroxide solution produces a suspension of finely divided iron minerals and siUcates, called red mud, in a highly alkaline Hquor. Starch is used to settle the red mud so that relatively pure alumina can be produced from the clarified Hquor. It has been largely replaced by acryHc acid and acrylamide-based (11,12) polymers, although a number of plants stiH add some starch in addition to synthetic polymers to reduce the level of residual suspended soHds in the Hquor. Starch [9005-25-8] can be modified with various reagents to produce semisynthetic polymers. The principal one of these is cationic starch, which is used as a retention aid in paper production as a component of a dual system (13,14) or a microparticle system (15). 

Subsequent to stock preparation and proper dilution, the paper furnish usually is fed to the paper machine through one or more screens or other devices to remove dirt and fiber bundles. It then enters a flow spreader which provides a uniform flowing stream and which is the width of the paper machine. The flow spreader, or manifold, discharges the slurry into a headbox, where fiber flocculation is minimised by microturbulence and where the proper pressure head is provided to cause the slurry to flow at the proper velocity through the slice and onto the moving Fourdrinier wire. 

Low molecular cationic polymers or alum can also be used to flocculate pitch, ie, bind up the pitch so that it is retained in the sheet, to minimize pitch deposition on machine surfaces and fabrics (35,36). Alum is used commonly in newsprint operations (34). The addition of a nonionic surfactant with a hydrocarbon solvent to the wet end has shown some utility in preventing deposits of adhesive recycled furnish contaminants from forming on the paper... 

In the paper industry, PEO is widely used as a retention aid and pitch control agent in the newsprint industry (118—135). Typically, a phenol formaldehyde-type resin is added to the substrate before the addition of PEO. The chemical that is added before PEO has been referred to as an enhancer. Recent pubHcations on designing enhancers that work with PEO have resulted in expanding the use of PEO in flocculation of several substrates (128,129). 

Recent papers by a manufacturer of sodium borohydride, NaBH (145,146), have demonstrated that excellent removal of metals and color of acid, direct, and reactive dyes for textiles and paper can be achieved with bisulfite-catalyzed borohydride reduction in combination with polymer flocculation. 

Microparticulate Systems - Although dual combination treatment systems comprising microparticles and flocculants have been used in the paper industry since the 1980s, it is only recently that there has been a general trend for paper mills to switch from conventional single component systems to dual systems. 

The filter cake is stirred with 3.1 liters of acetone. The volume of acetone used is about 1.5 times the weight of the cake resulting in about a 65% acetone concentration. The benzoic acid dissolves in the acetone and the urokinase flocculates out. Sodium benzoate, about 1% of the weight of the cake, or 21 grams, is added to speed up the formation of the precipitate. The suspension of crude urokinase in acetone Is filtered on a Buchner funnel using filter paper precoated with a diatomaceous silica product (Celite 505). The precipitate is washed with acetone until the filtrate is water clear. The precipitate is then washed with ether and air dried. The yield of powder so obtained is 2.3 grams. 

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