Failure mode, analysis

Failure modes analysis Statistical process control Measurement systems analysis Employee motivation On-the-job training Efficiency will increase through common application of requirements for Continuous improvement in cost Continuous improvement in productivity Employee motivation On-the-job training... 

Mistake-proofing using the results of failure modes analysis... 

The failure rates and times-to-restore developed used a variety of data sources and data construction methodologies and are presented in Section 2. The principal methodology used is a kind of failure mode analysis for each component several principle modes of failure are analyed by characteristics including frequency of occurence, repair time, start-up time, and shut-down time. From these an average failure rate is developed and expressed as failures per million hours and mean time between failure(MTBF). 

Although failure-mode analysis identifies the number and symptoms of machine-train problems, it does not always identify the tme root cause of problems. Root cause must be verified by visual inspection, additional testing, or other techniques such as operating dynamics analysis. 

Failure-mode analysis is based on the assumption that certain failure modes are common to all machine-trains and all applications. It also assumes that the vibration patterns for each of these failure modes, when adjusted for process-system dynamics, are absolute and identifiable. 

In addition to identifying general failure modes that are common to many types of machine-train components, failure-mode analysis can be used to identify failure modes for specific components in a machine-train. However, care must be exercised when analyzing vibration profiles, because the data may reflect induced... 

Hazard and risk analysis is a vast subject by itself and is extensively covered in the literature [22]. In order to plan to avoid accidental hazards, the hazard potential must be evaluated. Many new methods and techniques have been developed to assess and evaluate potential hazards, employing chemical technology and reliability engineering. These can be deduced from Fault Tree Analysis or Failure Mode Analysis [23], In these techniques, the plant and process hazard potentials are foreseen and rectified as far as possible. Some techniques such as Hazards and operability (HAZOP) studies and Hazard Analysis (HAZAN) have recently been developed to deal with the assessment of hazard potentials [24]. It must be borne in mind that HAZOP and HAZAN studies should be properly viewed not as ends in themselves but as valuable contributors to the overall task of risk management... 

Process step definition Functional performance criteria Functional failure mode analysis Failure mode recovery requirements Informational requirements Information structures Legacy system interfaces Data entry range Data retention requirements Human/machine interface requirements Screen specifications Data entry modes Refresh rates Data migration... 

Standing of toxicity phenomena. There are many reports in the sanitary engineering hterature which detail the failure or inefficient operation of this process. In many situations, it is apparent that a toxicity situation existed but was not considered in the failure mode analysis. More frequently, toxicity was suspected, but the wrong substance was indicated as the toxic factor 1,2,3). 

Thermal treatment appears to be the most readily available remedial action technology for dioxin. However, no data are available to confirm the maintainability, reliability and cost-effectiveness of transportable commercial systems. Through a competitive process, the USAF selected ENSCO Corporation for a full-scale field test of their rotary-kiln combustor. The test will be conducted at the NCBC, Mississippi and will involve treatment of approximately 9000 cubic yards of contaminated soil. An intense analytical program and engineering failure mode analysis will support the project. Testing is planned for November 1986 - March 1987. 

Corrective action procedures were documented for this process and included items on verifying process conditions, such as weld beam energy and fiber gap position, estabhshing failure mode analysis procedures, determining disposition of work in process, and confirming procedures for restarting the process. 

NOTE The estimated rates of failure of a subsystem can be determined by a quantified failure-mode analysis of the design using component or subsystem failure data from a recognized industry source or from experience of the previous use of the subsystem in the same environment as for the intended application, and in which the experience is sufficient to demonstrate the claimed mean time to failure on a statistical basis to a single-sided lower confidence limit of at least 70 %. 

---