Extraction with Reaction

In an attempt to produce sugars directly from barley seeds, these were extracted with superheated water in our laboratory. Unfortunately, at the temperature required for hydrolysis, a dark brown extract was obtained, which smelled of burning. At lower temperature, however, a pleasant cooking aroma was obtained, due to the Maillard reaction. Similar results were obtained with other vegetable material, and superheated water could be used to manufacture food flavors [6]. The most inter- 

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Gandek, T.P., Hatton, T.A. and Reid, R.C., 1989, Batch extraction with Reaction Phenolic Antioxidant Migration from Polyolefins to Water. 1. Theory, and Batch extraction with Reaction Phenolic Antioxidant Migration from Polyolefins to Water. 2. Experimental Results and Discussion. Industrial Engineering Chemical Research, 28 1030-1045. 

Sharma.M.M. "Extraction with Reaction", chapter 2a in Handbook of Extraction (To be published, Wiley and Sons, New York). 

In many respects, liquid-liquid extraction with reaction resembles gas absorption accompanied by chemical reaction. For instance, both operations may be carried out either for separation or product formation purposes. In general, a similar interaction between diffusional factors and kinetics is encountered. Hence many ideas, which are, strictly speaking, developed for gas-liquid operations, may also be applied to liquid-liquid systems. However, there are facets of liquid-liquid extraction which are distinctly different these differences occur both in process and theoretical aspects. 

Although the phenomena of transport of various species to (or from) the interface and the simultaneous reaction can be accounted for by the theories of gas-liquid systems, the third phenomenon crossing of the interface may require a different treatment. Firstly, in cases of heavily contaminated liquid-liquid systems, interfacial resistance may no longer be negligible. Secondly interfacial turbulence, which is produced by the interaction of mass transfer with interfacial tension, is in many cases very important. Indeed, there is very limited information in the role of this and certain other secondary phenomena in extraction with reaction (9). 

An examination of extraction with reaction processes reveals that it is an area which exploits chemistry to a greater extent than, for instance, other common separation processes. A variety of liquid-liquid reactions are encountered in practice and some illustrative examples have been presented. Further challenging examples are frequently presented in many publications such as the special section on Journal of Separation Science, Hydrometallurgy etc. as well as the more common journals, e.g. Chemistry and Industry etc. However, the real highlights are documented mainly at the tri-annual International Solvent Extraction Conferences ISEC s, as well as many more specialised meetings e.g. hydrometallurgy etc. 

This reaction is also used on a large scale, to obtain iodine from seaweed. The ash from burnt seaweed ( kelp ) is extracted with water, concentrated, and the salts other than iodides (sulphates and chlorides) crystallise out. The more soluble iodides remain and the liquor is mixed with sulphuric acid and manganese dioxide added the evolved iodine distils off and is condensed. 

Before concluding this section it should be emphasi/cd that knowledge extraction from reaction databases is still a challenging problem having many important applications. There is still room for new approaches to this task, Furthermore, groat efforts should be made to improve the depth of information stored in reaction databases. With the introduction of electronic lab journals, the primary information on a chemical reaction gained in the laboratoiy becomes directly available. 

For alcohols of b.p. below 150°, mix 0- 5 g. of 3-nitrophthalic anhydride (Section VII,19) and 0-5 ml. (0-4 g.) of the dry alcohol in a test-tube fitted with a short condenser, and heat under reflux for 10 minutes after the mixture liquefies. For alcohols boiling above 150°, use the same quantities of reactants, add 5 ml. of dry toluene, heat under reflux until all the anhydride has dissolved and then for 20 minutes more remove the toluene under reduced pressure (suction with water pump). The reaction product usually solidifies upon cooling, particularly upon rubbing with a glass rod and standing. If it does not crystallise, extract it with dilute sodium bicarbonate solution, wash the extract with ether, and acidify. Recrystallise from hot water, or from 30 to 40 per cent, ethanol or from toluene. It may be noted that the m.p. of 3-nitrophthalic acid is 218°. 

From nitriles by treatment with anhydrous Stannous chloride dissolved in ether saturated with hydrogen chloride the resulting crystaUine aldimine stannichloride, [(RCH=NHj)2] SnCl, or (RCH=NH,HCl)2SnCl4, is hydrolysed by warm water, and the aldehyde is isolated by distillation with steam or by extraction with a solvent (Stephen reaction), for example, for R = CH3(CH2)4, i.e., n-amyl ... 

Pour the reaction mixture into a 1-litre round-bottomed flaak, add 250 ml. of water, fit a still head and a condenser for downward distillation (Fig. II, 13, 3, but without the thermometer). Distil the mixture until about 125 ml. of distillate (two layers) have been collected. Saturate with salt (about 30 g. are required), and separate the upper layer of cj/cZohexanone extract the aqueous layer with 25-30 ml. of ether and combine the ether extract with the cycZohexanone layer. Dry with about 6 g. of anhydrous sodium or magnesium sulphate, filter the solution into a distilling flask of suitable size to which a condenser has previously been attached. Distil oflF the ether from a water bath—a beaker containing warm water is satisfactory. Distil the residual liquid from an air bath or a wire gauze, and collect the cyclohexanone at 153-156°. The yield is 16 g. 

Equip a 1-litre three-necked flask with a mechanical stirrer, a separatory funnel and a thermometer. Place a solution of 47 g. of sodium cyanide (or 62 g. of potassium cyanide) in 200 ml. of water in the flask, and introduce 58 g. (73-5 ml.) of pure acetone. Add slowly from the separatory fumiel, with constant stirring, 334 g. (275 ml.) of 30 per cent, sulphuric acid by weight. Do not allow the temperature to rise above 15-20° add crushed ice, if necessary, to the mixture by momentarily removing the thermometer. After all the acid has been added continue the stirring for 15 minutes. Extract the reaction mixture with three 50 ml. portions of ether, dry the ethereal extracts with anhydrous sodium or magnesium sulphate, remove most of the ether on a water bath and distil the residue rapidly under diminished pressure. The acetone cyanohydrin passes over at 80-82°/15 mm. The yield is 62 g. 

Fit a 1500 ml. bolt-head flask with a reflux condenser and a thermometer. Place a solution of 125 g. of chloral hydrate in 225 ml. of warm water (50-60°) in the flask, add successively 77 g. of precipitated calcium carbonate, 1 ml. of amyl alcohol (to decrease the amount of frothing), and a solution of 5 g. of commercial sodium cyanide in 12 ml. of water. An exothermic reaction occurs. Heat the warm reaction mixture with a small flame so that it reaches 75° in about 10 minutes and then remove the flame. The temperature will continue to rise to 80-85° during 5-10 minutes and then falls at this point heat the mixture to boiling and reflux for 20 minutes. Cool the mixture in ice to 0-5°, acidify with 107-5 ml. of concentrated hydrochloric acid. Extract the acid with five 50 ml. portions of ether. Dry the combined ethereal extracts with 10 g. of anhydrous sodium or magnesium sulphate, remove the ether on a water bath, and distil the residue under reduced pressure using a Claiseii flask with fractionating side arm. Collect the dichloroacetic acid at 105-107°/26 mm. The yield is 85 g. 

In aqueous solution at 100° the change is reversible and equilibrium is reached when 95 per cent, of the ammonium cyanate has changed into urea. Urea is less soluble in water than is ammonium sulphate, hence if the solution is evaporated, urea commences to separate, the equilibrium is disturbed, more ammonium cyanate is converted into urea to maintain the equilibrium and evfflitually the change into urea becomes almost complete. The urea is isolated from the residue by extraction with boiling methyl or ethyl alcohol. The mechanism of the reaction which is generally accepted involves the dissociation of the ammonium cyanate into ammonia and cyanic acid, and the addition of ammonia to the latter ... 

Separate the upper hydrocarbon layer from the distillate and extract the aqueous layer twice with 20 ml. portions of ether dry the combined upper layer and ethereal extracts with anhydrous magnesium sulphate, remove the ether on a water bath, and distil the residue from a 50 ml. Claisen flask. Collect the ethylbenzene at 135-136° the yield is 20 g. By extracting the s3Tupy liquid in the reaction flask with three 30 ml. portions of ether, a further 2 g. of ethylbenzene, b.p. 136°, may be obtained. Note,... 

The reduction takes place at a comparatively low temperature and is fairiy rapid for acetophenone. With higher ketones, the upper layer of the initial distillate should be returned to the contents of the flask and the refluxing continued for 3-6 hours. The reaction mixture and aqueous distillate are then combined, extracted with ether, etc. 

Mix 1 g. of the nitro compound with 4 g, of sodium dichromate and 10 ml. of water in a 50 ml. flask, then attach a reflux condenser to the flask. Add slowly and with shaking 7 ml. of concentrated sulphuric acid. The reaction usually starts at once if it does not, heat the flask gently to initiate the reaction. When the heat of reaction subsides, boil the mixture, cautiously at first, under reflux for 20-30 minutes. Allow to cool, dilute with 30 ml. of water, and filter oflF the precipitated acid. Purify the crude acid by extraction with sodium carbonate solution, precipitation with dUute mineral acid, and recrystaUisation from hot water, benzene, etc. 

The high sodium ion concentration results in facile crystallisation of the sodium salt. This process of salting out with common salt may be used for recrystallisation, but sodium benzenesulphonate (and salts of other acids of comparable molecular weight) is so very soluble in water that the solution must be almost saturated with sodium chloride and consequently the product is likely to be contaminated with it. In such a case a pure product may be obtained by crystallisation from, or Soxhlet extraction with, absolute alcohol the sul-phonate is slightly soluble but the inorganic salts are almost insoluble. Very small amounts of sulphones are formed as by-products, but since these are insoluble in water, they separate when the reaction mixture is poured into water ... 

Reduction of A-nitrosomethylaniline. Into a 1 litre round-bottomed flask, fitted with a reflux condenser, place 39 g. of A-nitroso-methylaniline and 75 g. of granulated tin. Add 150 ml. of concentrated hydrochloric acid in portions of 25 ml. (compare Section IV.34) do not add the second portion until the vigorous action produced by the previous portion has subsided, etc. Heat the reaction mixture on a water bath for 45 minutes, and allow to cool. Add cautiously a solution of 135 g. of sodium hydroxide in 175 ml. of water, and steam distil (see Fig. II, 40, 1) collect about 500 ml. of distillate. Saturate the solution with salt, separate the organic layer, extract the aqueous layer with 50 ml. of ether and combine the extract with the organic layer. Dry with anhydrous potassium carbonate, remove the ether on a water bath (compare Fig. II, 13, 4), and distil the residual liquid using an air bath (Fig. II, 5, 3). Collect the pure methylaniline at 193-194° as a colourless liquid. The yield is 23 g. 

Transfer 30 g. of the hydrochloride to a 500 ml. separatory funnel, add 100 ml. of water and shake until a thin paste of uniform consistency is obtained add 10 per cent, aqueous sodium hydroxide solution in the cold with shaking until the whole mass has become bright green (the colour of the free base) and the mixture has an alkaUne reaction. Extract the free base by shaking with two 60 ml. portions of benzene (1). Dry the combined benzene extracts with a Uttle anhydrous potassium carbonate, and filter into a distiUing flask fitted with a water condenser. Distil off about half of the benzene, and pour the residual hot benzene solution into a beaker. Upon cooUng, the p-nitrosodimethylaniUne erystallises in deep green leaflets. Filter these off and dry them in the air. The yield of p-nitrosodimethylaniUne, m.p. 85°, from the hydrochloride is almost quantitative. 

Place a mixture of 25 g. of a-naphthylamine (Section IV,37) and 125 g. (69 -5 ml.) of concentrated sulphuric acid in a 250 ml. conical or round-bottomed flask, and heat in an oil bath for 4-5 hours or until a test sample, when made alkaline with sodium hydroxide solution and extracted with ether, yields no naphthylamine upon evaporation of the ether. Pour the warm reaction mixture cautiously and with stirring into 300 ml. of cold... 

Add 4 4 g. of recrystaUised -phenylhydroxylamine to a mixture of 20 ml. of concentrated sulphuric acid and 60 g. of ice contained in a 1 litre beaker cooled in a freezing mixture. Dilute the solution with 400 ml. of water, and boil until a sample, tested with dichromate solution, gives the smell of quinone and not of nitrosobenzene or nitrobenzene (ca. 10-15 minutes). Neutralise the cold reaction mixture with sodium bicarbonate, saturate with salt, extract twice with ether, and dry the ethereal extract with anhydrous magnesium or sodium sulphate. Distil off the ether p-aminophenol, m.p. 186°, remains. The yield is 4-3 g. 

Phenol may be nitrated with dilute nitric acid to 3deld a mixture of o- and nitrophenols the 3deld of p-nitrophenol is increased if a mixture of sodium nitiute and dilute sulphuric acid is employed. Upon steam distilling the mixture, the ortho isomer passes over in a substantially pure form the para isomer remains in the distillation flask, and can be readily isolated by extraction with hot 2 per cent, hydrochloric acid. The preparation of m-nitrophenol from wt-nitroaniline by means of the diazo reaction is described in Section IV,70. 

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