Electrodepositable resists applications

Many alloys may be electrodeposited, including copper-zinc, copper-tin, lead-tin, cobalt-tin, nickel-cobalt, nickel-iron, and nickel-tin. The copper-zinc alloys are used to coat steel wire used in tire-cord. Lead-tin alloys are known as terneplate and have many corrosion resistant applications. 

The electrodeposition of Cr in acidic chloroaluminates was investigated in [24]. The authors report that the Cr content in the AlCr deposit can vary from 0 to 94 mol %, depending on the deposition parameters. The deposit consists both of Cr-rich and Al-rich solid solutions as well as intermetallic compounds. An interesting feature of these deposits is their high-temperature oxidation resistance, the layers seeming to withstand temperatures of up to 800 °C, so coatings with such an alloy could have interesting applications. 

Chromium is also a very hard metal with excellent wear resistance, and so is widely used as a coating material for engineering applications. For these purposes, coatings are applied by electrodeposition which may be several millimetres thick. These hard engineering chromium coatings invariably contain fine cracks and fissures which can allow corrodents to attack the... 

A wide range of applications for hard, wear-resistant coatings of electroless nickel containing silicon carbide particles have been discussed by Weissenberger . The solution is basically for nickel-phosphorus coatings, but contains an addition of 5-15 g/1 silicon carbide. Hiibner and Ostermann have published a comparison between electroless nickel-silicon carbide, electrodeposited nickel-silicon carbide, and hard chromium engineering coatings. 

Electrodeposition This method of paint application is basically a dipping process. The paint is water-based and is either an emulsion or a stabilised dispersion. The solids of the paint are usually very low and the viscosity lower than that used in conventional dipping. The workpiece is made one electrode, usually the cathode, in a d.c. circuit and the anode can be either the tank itself or suitably sized electrodes sited to give optimum coating conditions. The current is applied for a few minutes and after withdrawal and draining the article is rinsed with de-ionised water to remove the thin layer of dipped paint. The deposited film is firmly adherent and contains a minimum of water and can be stoved without any flash-off period. This process is used for metal fabrications, notably car bodies. Complete coverage of inaccessible areas can be achieved and the corrosion resistance of the coating is excellent (Fig. 14.1). 

A matter of considerable importance in the selection of an application method is its efficiency. Spray techniques are usually inefficient, since many droplets drift past the target and are lost. Even electrostatic spraying can waste as much as 35% of the paint. There is some loss of paint in most methods, but roller coating, curtain coating and electrodeposition are very efficient. Electrodeposition is also a very useful technique where corrosion resistance is important, since it applies a uniform coating over nearly all surfaces of even the most complex-shaped article. 

Conventional electrodeposition from solutions at ambient conditions results typically in the formation of low-grade product with respect to crystallinity, that is, layers with small particle size, largely because it is a low-temperature technique thereby minimizing grain growth. In most cases, the fabricated films are polycrystalline with a grain size typically between 10 and 1,000 nm. The extensive grain boundary networks in such polycrystalline materials may be detrimental to applications for instance, in semiconductor materials they increase resistivity... 

Applications Electrodeposition of cationic paint resin on automobiles (connected to the cathode) provides a uniform, defect-free coating with high corrosion resistance, but carries with it about 50 percent excess paint that must be washed off. UF is used to maintain the paint concentration in the paint bath while generating a permeate that is used for washing. The spent wash is fed back into the paint path (Zeman et al., Microjiltration and UltrajUtration, Marcel Dekker, New York, 1996). 

Electroless deposition as we know it today has had many applications, e.g., in corrosion prevention [5-8], and electronics [9]. Although it yields a limited number of metals and alloys compared to electrodeposition, materials with unique properties, such as Ni-P (corrosion resistance) and Co-P (magnetic properties), are readily obtained by electroless deposition. It is in principle easier to obtain coatings of uniform thickness and composition using the electroless process, since one does not have the current density uniformity problem of electrodeposition. However, as we shall see, the practitioner of electroless deposition needs to be aware of the actions of solution additives and dissolved O2 gas on deposition kinetics, which affect deposit thickness and composition uniformity. Nevertheless, electroless deposition is experiencing increased interest in microelectronics, in part due to the need to replace expensive vacuum metallization methods with less expensive and selective deposition methods. The need to find creative deposition methods in the emerging field of nanofabrication is generating much interest in electroless deposition, at the present time more so as a useful process however, than as a subject of serious research. 

Reactions in which the nature of the substrate is vital (e.g., as in electrocatalysis, corrosion, electrodeposition) do not offer opportunities for application of a technique in which the substrate is regarded essentially as an electron source or sink, rather than as an electrocatalyst. The very large field of bioelectrochemistiy (which involves concepts such as enzymes as electrodes and even offers electrochemical mechanisms for metabolism) would offer difficulties for potential sweep applications because of the very high resistance of the substrate.21... 

Antimony is a brittle silvery-white metal. Although the unalloyed form of antimony is not often used in industry, alloys of antimony have found wide commercial applications. The integration of antimony gives certain desirable properties, such as increased corrosion resistance and hardness. Moreover, antimony is also the component of some semiconductors such as InSb and InAsi %Sb%. Sb electrodeposits with good adherence were obtained in a water-stable l-ethyl-3-methylimidazolium chloride-tetrafluoroborate ([EMIM]C1-BF4) room-temperature ionicliquid [53]. Furthermore, it was stated that a crystalline InSb compound can be obtained through direct electrodeposition in the ionic liquid [EMIM]C1-BF4 containing In(III) and Sb(III) at 120 °C [54]. It is just a question of time until antimony electrodeposition is reported in the third generation of ionic liquids. 

Once the initial conductive metallic film has been prepared as described virtually any coating suitable for electrodeposition can be applied to it. In practice the most usual system is nickel-chromium ( chrome plating ), which— provided application is as it should be—gives excellent resistance to abrasion, to corrosion, and generally is very durable. For certain types of work, coatings of precious metal (especially gold) are popular. 

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