Electrodeposition application

Chloroaluminate(III) ionic liquid systems are perhaps the best established and have been most extensively studied in the development of low-melting organic ionic liquids with particular emphasis on electrochemical and electrodeposition applications, transition metal coordination chemistry, and in applications as liquid Lewis acid catalysts in organic synthesis. Variable and tunable acidity, from basic through neutral to acidic, allows for some very subtle changes in transition metal coordination chemistry. The melting points of [EMIM]C1/A1C13 mixtures can be as low as -90 °C, and the upper liquid limit almost 300 °C [4, 6]. 

Taylor et al.8 were the first to report an electrochemical method for preparation of MEAs for PEMFCs. In their technique, Pt was electrochemically reduced and deposited at the electrode membrane interface, where it was actually utilized as an electrocatalyst. Nation, which is an ion exchange polymer membrane, is first coated on a noncatalyzed carbon support. The Nafion-coated carbon support is then immersed into a commercial acidic Pt plating solution for electrodeposition. Application of a cathodic potential results in diffusion of platinum cations through the active Nation layer. The migrated platinum species are reduced and form Pt particle at the electrode/membrane interface only on the sites which are both electronically and ionically conductive. The deposition of Pt particles merely at the electrode/membrane interface maximizes the Pt utilization. The Pt particles of 2-3.5 nm and a Pt loading of less than 0.05 mg cm-2 were obtained employing this technique.8 The limitation of this method is the difficulty of the diffusion of platinum... 

There is no technical limit to the thickness of electrodeposits. Application of coatings is not confined to the line of sight. Although throwing power may be limited, the freedom of anode design and location is helpful. 

Other types of reactions can be used to chemically separate an analyte and interferent, including precipitation, electrodeposition, and ion exchange. Two important examples of the application of precipitation are the... 

The largest industrial use of ultrafiltration is the recovery of paint from water-soluble coat bases (primers) applied by the wet electrodeposition process (electrocoating) in auto and appliance factories. Many installations of this type are operating around the world. The recovery of proteins in cheese whey (a waste from cheese processing) for dairy applications is the second largest application, where a... 

The early history of ionic liquid research was dominated by their application as electrochemical solvents. One of the first recognized uses of ionic liquids was as a solvent system for the room-temperature electrodeposition of aluminium [1]. In addition, much of the initial development of ionic liquids was focused on their use as electrolytes for battery and capacitor applications. Electrochemical studies in the ionic liquids have until recently been dominated by work in the room-temperature haloaluminate molten salts. This work has been extensively reviewed [2-9]. Development of non-haloaluminate ionic liquids over the past ten years has resulted in an explosion of research in these systems. However, recent reviews have provided only a cursory look at the application of these new ionic liquids as electrochemical solvents [10, 11]. 

The electrodeposition of Cr in acidic chloroaluminates was investigated in [24]. The authors report that the Cr content in the AlCr deposit can vary from 0 to 94 mol %, depending on the deposition parameters. The deposit consists both of Cr-rich and Al-rich solid solutions as well as intermetallic compounds. An interesting feature of these deposits is their high-temperature oxidation resistance, the layers seeming to withstand temperatures of up to 800 °C, so coatings with such an alloy could have interesting applications. 

Chromium is also a very hard metal with excellent wear resistance, and so is widely used as a coating material for engineering applications. For these purposes, coatings are applied by electrodeposition which may be several millimetres thick. These hard engineering chromium coatings invariably contain fine cracks and fissures which can allow corrodents to attack the... 

The principal use of gold is as a very thin coating about 0-05 /xm thick for electrical and electronic applications. Because of the thinness of gold electrodeposits, porosity must be very carefully controlled since seepage of corrosion products from substrate or undercoat exposed at these pores can have serious adverse effects on both appearance and electrical properties of the composite. The porosity can vary with the thickness of the deposit (Fig. 13.1), and with the type of plating bath and with its method of operation (Fig. 13.2), and the phenomenon has been extensively studied by Clarke and many other workers. 

As a general guide to the thickness of coating desirable for various applications, the requirements of BS 1872 1964 for electrodeposited tin coatings are shown in Tables 13.12 and 13.13. 

A wide range of applications for hard, wear-resistant coatings of electroless nickel containing silicon carbide particles have been discussed by Weissenberger . The solution is basically for nickel-phosphorus coatings, but contains an addition of 5-15 g/1 silicon carbide. Hiibner and Ostermann have published a comparison between electroless nickel-silicon carbide, electrodeposited nickel-silicon carbide, and hard chromium engineering coatings. 

For ruthenium, electrolytes based on ruthenium sulphamate or nitrosyl-sulphamate have been described, but the most useful solutions currently available are based on the anionic complex (H2 0 Cl4 Ru N Ru-Cl4-OH2) . The latter solutions operate with relatively high cathode efficiency to furnish bright deposits up to a thickness of about 0-005 0 mm, which are similar in physical characteristics to electrodeposited rhodium and have shown promise in applications for which the latter more costly metal is commonly employed. Particularly interesting is the potential application of ruthenium as an alternative to gold or rhodium plating on the contact members of sealed-reed relay switches. 

---