Elastomers Nylon

Chem. Descrip. Trisnonylphenyl phosphite, 0.75% triisopropanolamine Uses Antioxidant, stabilizer for polyolefins, acrylics, adhesives, elastomers, nylon, PC, PU, PS, PVC, coatings, ABS, PET, food-contact polymers Features Hydrolysis-resist. 

Lawson, D. F., Hergenrother, W. L., and Matlock, M. G. 1990. Influence of inteifadal adhesion on toughening of polyethylene-octene elastomer/nylon 6 blends. Joumd ofA i lied ojxiji Science 39 2331-2352. 

Current micro-mechanical understanding of functional elastomer-nylon blends presumes a continuum behaviour of the nylon matrix and rubber particle inclusions, i.e. that the properties of the matrix are unaffected by the inclusion of rubber toughening particles and that the rubber particles do not contain subinclusions (2-7). Results... 

Recent developments include systems with better colour fidelity and handling properties. Dover s Doverphos HiPure 4 and 4-HR are high-purity tris-nonylphenyl phosphite (TNPP) processing and heat stabilizers, claimed to reduce overall costs. With 0.1% residual nonyl phenol, they are FDA-approved for food-contact applications and also used in medicals, colour-critical polyolefins, and styrenic block copolymers. They are effective also in acrylics, elastomers, nylon, polycarbonate, polyurethanes, polystyrene. PVC. ABS, and PET. 

Once a part had been designed, the student was asked to pick a generic type of material. Their choices were high-density polyethylene, low-density polyethylene, polypropylene, filled polypropylene, polystyrene, high-impact polystyrene, thermoplastic elastomers, nylon, polyester, acetal, polycarbonate, or acrylic. This guaranteed that there would be both a wide diversity in process and shrinkage behaviors. The students were... 

The synthetic fiber industry as we know it began m 1928 when E I Du Pont de Nemours Company lured Professor Wallace H Carothers from Harvard University to direct their research department In a few years Carothers and his associates had pro duced nylon the first synthetic fiber and neoprene a rubber substitute Synthetic fibers and elastomers are both products of important contemporary industries with an economic influence far beyond anything imaginable m the middle 1920s... 

Table 11 shows U.S. production and sales of the principal types of plastics and resins. Some materials are used both as plastics, ie, bulk resin, and in other apphcations. For example, nylon is used in fibers, urethanes as elastomers. Only their use as plastics is given in Table 11 their uses in other apphcations are Hsted with those apphcations. 

Most elastomers that are used for nylon modification contain a small amount of maleic anhydride (0.3 to 2%). In the melt blending process, these elastomers react with the primary amine end groups in nylon, giving rise to nylon grafted elastomers. These grafts reduce the interfacial tension between the phases and provide steric stabili2ation for the dispersed mbber phase. Typically, thermally stable, saturated mbbers such as EPR, EPDM, and styrene—ethylene/butylene—styrene (SEBS) are used. 

Ammonia is used in the fibers and plastic industry as the source of nitrogen for the production of caprolactam, the monomer for nylon 6. Oxidation of propylene with ammonia gives acrylonitrile (qv), used for the manufacture of acryHc fibers, resins, and elastomers. Hexamethylenetetramine (HMTA), produced from ammonia and formaldehyde, is used in the manufacture of phenoHc thermosetting resins (see Phenolic resins). Toluene 2,4-cHisocyanate (TDI), employed in the production of polyurethane foam, indirectly consumes ammonia because nitric acid is a raw material in the TDI manufacturing process (see Amines Isocyanates). Urea, which is produced from ammonia, is used in the manufacture of urea—formaldehyde synthetic resins (see Amino resins). Melamine is produced by polymerization of dicyanodiamine and high pressure, high temperature pyrolysis of urea, both in the presence of ammonia (see Cyanamides). 

Polypropylene sheet has been used most extensively however, thermoplastic polyester, polycarbonate, and nylon versions are available (see Elastomers, synthetic Polycarbonates). Continuous strand glass fiber mat is the typical reinforcement. The limited number of sheet suppHers reduces potential for competitive pricing. 

One of the butadiene dimeri2ation products, COD, is commercially manufactured and used as an intermediate in a process called FEAST to produce linear a,C0-dienes (153). COD or cyclooctene [931-87-3], obtained from partial hydrogenation, is metathesi2ed with ethylene to produce 1,5-hexadiene [592-42-7] or 1,9-decadiene [1647-16-1], respectively. Many variations to make other diolefins have been demonstrated. Huls AG also metathesi2ed cyclooctene with itself to produce an elastomer useful in mbber blending (154). The cycHc cis,trans,trans-tn.en.e described above can be hydrogenated and oxidi2ed to manufacture dodecanedioic acid [693-23-2]. The product was used in the past for the production of the specialty nylon-6,12, Qiana (155,156). 

The properties of elastomeric materials are also greatly iafluenced by the presence of strong interchain, ie, iatermolecular, forces which can result ia the formation of crystalline domains. Thus the elastomeric properties are those of an amorphous material having weak interchain iateractions and hence no crystallisation. At the other extreme of polymer properties are fiber-forming polymers, such as nylon, which when properly oriented lead to the formation of permanent, crystalline fibers. In between these two extremes is a whole range of polymers, from purely amorphous elastomers to partially crystalline plastics, such as polyethylene, polypropylene, polycarbonates, etc. 

Adhesion. Commercially available 1- or 2-coat adhesive systems produce mbber failure in bonds between ethylene—acryflc elastomer and metal (14). Adhesion to nylon, polyester, or aramid fiber cord or fabric is greatest when the cord or fabric have been treated with carboxylated nitrile mbber latex. 

Modification ofP/astics. Many plastics, such as PVC, ABS, polypropylene, and nylon, ate blended with nitnle mbber to improve flexibiHty, toughness, or appearance. An oil-resistant thermoplastic elastomer has been prepared by blending nitnle mbber and polypropylene (24). 

Figure 11 Polarized microscope photographs ( x 800) (A) PBT-TLCP-elastomer blend (60 25 15 wt ratio). Dark phase is the TLCP phase. (B) Nylon 6-TLCP-elastomer blend (60 25 15 wt ratio). Dark phase is the TLCP phase and large white one is the elastomer phase. Source Ref. 56.

As shown in Fig. IIB, dispersion morphology for the nylon 6/Vectra B/SA-g-EPDM blend was totally different from that of the PBT-Vectra A-SA-g-EPDM blend. TLCP phases were very uniformly and finely dispersed in the nylon 6-Vectra B-SA-g-EPDM blend and a large fibril shape observed in the PBT-Vectra A-SA-g-EPDM blend could not be seen under polarized microscope. It should be noted that the size of the dispersed TLCP phase is very small (submicron size). This small size of the TLCP phase in the nylon 6/elastomer matrix was not observed by any others [4,54,55,58]. A closer look by SEM more clearly revealed the dispersion of Vectra B in the matrix (Fig. 12B). TLCP phases are very... 

Figure 12 SEM photographs of fractured surfaces (X1000). (A) PBT-TLCP-elastomer blend. (B) Nylon 6-TLCP-elastomer blend. Source Ref. 56.

Plastics, such as PE, PP, polystyrene (PS), polyester, and nylon, etc., and elastomers such as natural rubber, EPDM, butyl rubber, NR, and styrene butadiene rubber (SBR), etc., are usually used as blend components in making thermoplastic elastomers. Such blends have certain advantages over the other type of TPEs. The desired properties are achieved by suitable elasto-mers/plastic selection and their proportion in the blend. 

Nylon/elastomer Notched Izod impact resistance... 

Dow ABS Nylon 6/6 Polycarbonate Polyethylene, HDPE, LDPE, LLDPE, ULDPE Polypropylene HPPP, CPPP Polystyrene HIPS, GPPS, Recycled, Advanced Styrenic Resin SAN Polyurethane Elastomers Polyolefin Plastomer PC/ABS Crystalline Polymer ABS/TPU... 

DSM Engineering Plastics, nylon, PBT, Polycarbonate Thermoplastic Elastomer PC/ABS Conductive Resins Thermoplastics Reinforced and Filled Thermoplastics Lubricated... 

DuPont Acetal EVA Nylon 6, 6/6, 6/12, Mineral Filled 6/6, Industrial PBT PET Polyethylene Modified Thermoplastic Elastomer Ionomer Liquid Crystal Polymer ... 

Typical Properties of Thermoplastic Elastomers Developed from Nylon-6-Acrylate Rubber Blends... 

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