Desirable

Equation (1) is of little practical use unless the fuga-cities can be related to the experimentally accessible quantities X, y, T, and P, where x stands for the composition (expressed in mole fraction) of the liquid phase, y for the composition (also expressed in mole fraction) of the vapor phase, T for the absolute temperature, and P for the total pressure, assumed to be the same for both phases. The desired relationship between fugacities and experimentally accessible quantities is facilitated by two auxiliary functions which are given the symbols (f... 

Since the accuracy of experimental data is frequently not high, and since experimental data are hardly ever plentiful, it is important to reduce the available data with care using a suitable statistical method and using a model for the excess Gibbs energy which contains only a minimum of binary parameters. Rarely are experimental data of sufficient quality and quantity to justify more than three binary parameters and, all too often, the data justify no more than two such parameters. When data sources (5) or (6) or (7) are used alone, it is not possible to use a three- (or more)-parameter model without making additional arbitrary assumptions. For typical engineering calculations, therefore, it is desirable to use a two-parameter model such as UNIQUAC. 

There is justification for allowing t to increase beyond 1, and in many particular applications this may be desirable. Here a more conservative approach is used to reduce the chance of unstable iterations. 

These initial estimates are used in the iteration function. Equation (37), to obtain values of the 2 s that do not change significantly from one iteration to the next. These true mole fractions, with Equation (3-13), yield the desired fugacity... 

IRR - ERROR FLAG RETURNED FROM FVAL INDICATING FAILJRE OF PPQGPAM TO CALCULATE THE DESIRED PARAMETERS. 

ERROR FLAG RETURNED ROM EVAL INDICATING FAILURE PROGRAM TO CALCULATE THF DESIRED PARAMETERS. 

Consider the process illustrated in Fig. 1.2. The process requires a reactor to transform the FEED into PRODUCT (Fig. 1.2a). Unfortunately, not all the FEED reacts. Also, part of the FEED reacts to form BYPRODUCT instead of the desired PRODUCT. A... 

Since process design starts with the reactor, the first decisions are those which lead to the choice of reactor. These decisions are among the most important in the whole design. Good reactor performance is of paramount importance in determining the economic viability of the overall design and fundamentally important to the environmental impact of the process. In addition to the desired products, reactors produce unwanted byproducts. These unwanted byproducts create environmental problems. As we shall discuss later in Chap. 10, the best solution to environmental problems is not elaborate treatment methods but not to produce waste in the first place. 

In general terms, if the reaction to the desired product has a higher order than the byproduct reaction, use a batch or plug-flow reactor. If the reaction to the desired product has a lower order than the byproduct reaction, use a continuous well-mixed reactor. 

When more than one reactant is used, it is often desirable to use an excess of one of the reactants. It is sometimes desirable to feed an inert material to the reactor or to separate the product partway through the reaction before carrying out further reaction. Sometimes it is desirable to recycle unwanted byproducts to the reactor. Let us now examine these cases. 

The choice of reactor temperature, pressure, arid hence phase must, in the first instance, take account of the desired equilibrium and selectivity effects. If there is still freedom to choose between gas and liquid phase, operation in the liquid phase is preferred. 

Most processes are catalyzed where catalysts for the reaction are known. The choice of catalyst is crucially important. Catalysts increase the rate of reaction but are unchanged in quantity and chemical composition at the end of the reaction. If the catalyst is used to accelerate a reversible reaction, it does not by itself alter the position of the equilibrium. When systems of multiple reactions are involved, the catalyst may have different effects on the rates of the different reactions. This allows catalysts to be developed which increase the rate of the desired reactions relative to the undesired reactions. Hence the choice of catalyst can have a major influence on selectivity. 

As pressure is lowered, these effects obviously reverse. The lower limit is often set by the desire to avoid... 

If the total heat consumed is from an external utility (e.g., mains steam), then a high efficiency is desirable, even perhaps at the expense of a high capital cost. However, if the heat consumed is by recovery from elsewhere in the process, as is discussed in Chap. 15, then comparison on the basis of dryer efficiency becomes less meaningful. 

Four possible arrangements can be considered a. Complete conversion of both feeds. Figure 4.7a shows the most desirable arrangement complete conversion of the decane and chlorine in the reactor. The absence of reactants in the reactor effluent means that no recycles are needed. 

The output from the turbine might be superheated or partially condensed, as is the case in Fig. 6.32. If the exhaust steam is to be used for process heating, ideally it should be close to saturated conditions. If the exhaust steam is significantly superheated, it can be desuperheated by direct injection of boiler feedwater, which vaporizes and cools the steam. However, if saturated steam is fed to a steam main, with significant potential for heat losses from the main, then it is desirable to retain some superheat rather than desuperheat the steam to saturated conditions. If saturated steam is fed to the main, then heat losses will cause excessive condensation in the main, which is not desirable. On the other hand, if the exhaust steam from the turbine is partially condensed, the condensate is separated and the steam used for heating. 

By considering only those raw materials which undergo reaction to undesired byproduct, only the raw materials costs which are in principle avoidable are considered. Those raw materials costs which are inevitable (i.e., the stoichiometric requirements for FEED which converts into the desired PRODUCT) are not included. Raw materials costs which are in principle avoidable are distinguished from those which are inevitable from the stoichiometric requirements of the reaction. ... 

All too often safety and health (and environmental) considerations are left to the final stages of the design. Returning to the hierarchy of design illustrated by the onion diagram in Fig. 1.6, such considerations would add another layer in the diagram outside the utilities layer. This approach leaves much to be desired. 

Such a fuel switch, while being desirable in reducing emissions, might be expensive. If the problem is SO, and NO, emissions, there are other ways to combat these, which will be dealt with in the next chapter. 

Alternative superstructures to those in Figs. 16.26 and 16.27 can be developed. On the one hand, it is desirable to include many structural options to ensure that all features which are candidates for an optimal solution have been included. On the other hand, including more and more structural features increases the computational load dramatically. Thus care should be taken not to include unnecessary features in the superstructure. 

Following this hierarchy, all to often safety, health and environmental considerations are left to the final stages of design. This approach leaves much to be desired, since early decisions made purely for process reasons often can lead to problems of safety, health, and environment that require complex solutions. It is better... 

From steam tables, the outlet temperature is 251°C, which is superheated by 67°C. Although steam for process heating is preferred at saturated conditions, it is not desirable in this case to desuperheat by boiler feedwater injection to bring to saturated conditions. If saturated steam is fed to the main, then the heat losses from the main will cause a large amount of condensation in the main, which is undesirable. Hence it is better to feed steam to the main with some superheat to avoid condensation in the main. 

From steam tables, the outlet temperature is 160°C, which is superheated by 16°C. Again, it is desirable to have some superheat for the steam fed to the main to avoid condensation in the main. 

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