Cotton linter

Cotton dyes Cotton fabric Cotton gin trash Cotton linters... 

Cellulosics. CeUulosic adhesives are obtained by modification of cellulose [9004-34-6] (qv) which comes from cotton linters and wood pulp. Cellulose can be nitrated to provide cellulose nitrate [9004-70-0] which is soluble in organic solvents. When cellulose nitrate is dissolved in amyl acetate [628-63-7] for example, a general purpose solvent-based adhesive which is both waterproof and flexible is formed. Cellulose esterification leads to materials such as cellulose acetate [9004-35-7], which has been used as a pressure-sensitive adhesive tape backing. Cellulose can also be ethoxylated, providing hydroxyethylceUulose which is useful as a thickening agent for poly(vinyl acetate) emulsion adhesives. Etherification leads to materials such as methylceUulose [9004-67-5] which are soluble in water and can be modified with glyceral [56-81-5] to produce adhesives used as wallpaper paste (see Cellulose esters Cellulose ethers). 

Cotton linters or wood pulp are nitrated using mixed acid followed by treatment with hot acidified water, pulping, neutralization, and washing. The finished product is blended for uniformity to a required nitrogen content. The controlling factors in the nitration process are the rates of diffusion of the acid into the fibers and of water out of the fibers, the composition of mixed acid, and the temperature (see Cellulose esters, inorganic esters). 

The process operated by ACl is outlined in Figure 7. Bales of cotton linter are opened, cooked in dilute caustic soda, and bleached with sodium hypochlorite. The resulting highly purified ceUulose is mixed with pre-precipitated basic copper sulfate in the dissolver, and 24—28% ammonium hydroxide cooled to below 20°C is added. The mixture is agitated until dissolution is complete. If necessary, air is introduced to aUow oxidative depolymerization and hence a lowering of the dope viscosity. 

Cellulose (qv) is one of nature s most abundant stmctural materials, providing the primary framework of most plants. For industrial purposes cellulose is derived from two primary sources, cotton linters and wood pulp. Linters are derived from the machine by the same name used for removing the short fibers adhering to cotton seeds after ginning and consist essentially of pure cellulose (see Cotton). Wood (qv), on the other hand, contains 40—60% cellulose, which must be extracted by the chemical degradation of the wood stmcture. 

Activation of Cellulose. The activation required depends on the source of cellulose (cotton linter or wood pulp), purity, and drying history. Typical specifications for an acetylation-grade cellulose are given in Table 5. Cellulose that has never been dried or has been mildly dried to ca 5% moisture requires Htde, if any, further activation. 

R wPrior to World War II, CN was produced mainly from cotton linters because of their higher degree of purity (alpha cellulose >98%). The high purity linters allowed a higher yield and better quaUty product compared to those obtained from less pure wood pulps or other cellulose sources. The development of highly purified chemical-grade wood pulps has allowed this material to be used in the same manner as are linters. 

Cellulose acetate Silica gel Scoured wool Sawdust Rayon waste Fluorspar Tapioca Breakfast food Asbestos fiber Cotton linters Rayon staple Starch Aluminum hydrate Kaolin Cryolite Lead arsenate Cornstarch Cellulose acetate Dye intermediates Calcium carbonate White lead Lithopone Titanium dioxide Magnesium carbonate Aluminum stearate Zinc stearate Lithopone Zinc yellow Calcium carbonate Magnesium carbonate Soap flakes Soda ash Cornstarch Synthetic rubber... 

Cellulose is the most abundant of naturally occurring organic compounds for, as the chief constituent of the eell walls of higher plants, it comprises at least one-third of the vegetable matter of the world. The cellulose eontent of such vegetable matter varies from plant to plant. For example, oven-dried cotton contains about 90% cellulose, while an average wood has about 50%. The balance is composed of lignin, polysaccharides other than cellulose and minor amounts of resins, proteins and mineral matter. In spite of its wide distribution in nature, cellulose for chemical purposes is derived commerically from only two sources, cotton linters and wood pulp. 

Before nitration the moisture content of the purified linters is reduced to well below 5% since the presence of water will modify the progress of the reaction and tends to produce undesirable products. The drying operation is carried out by breaking open the cotton linters and passing along a hot air drier. 

In a typical process 12001b (545 kg) of the mixed acids are run into the reaction vessel and 301b (13.5 kg) of the dried cotton linters are added. The mixture is agitated by a pair of contra-rotating stirrers and nitration is allowed to proceed at about 35-40°C for 20 minutes. It is interesting to note that the cellulosic material retains its fibrous form throughout the nitration process. 

In a typical process for manufacture on a commercial scale bleached wood pulp or cotton linters are pretreated for 12 hours with 40-50% sulphuric acid and then, after drying, with acetic acid. Esterification of the treated cellulose is then carried out using a mixture of butyric acid and acetic anhydride, with a trace of sulphuric acid as catalyst. Commercial products vary extensively in the acetate/ butyrate ratios employed. 

Cotton linters and viscose grade wood pulp were partially xanthated under different conditions to study the effect of the degree of substitution on the acrylamide grafting of these pulps. Sodium hydroxide solutions of 2%, 4%, and 6% were used and the vapor phase xantha-tion process was applied for 0.5, 1.0, 1.5, and 2.0 h for... 

Cotton linters and viscose grade wood pulp were grafted with acrylamide using the xanthate method. The effects of monomer concentration, reaction time, hydrogen peroxide concentration, reaction temperature, and liquor ratio on the grafting process were studied. Optimum conditions for the grafting reaction were established [26]. 

Figure 4 Effect of monomer pulp ratio on grafting yield and grafting efficiency. = cotton linters O = wood pulp.

The effect of the reaction temperature on the grafting process is discussed. Upon increasing the reaction temperature from 15°C to 40°C the grafting decreases from 30.7% to 29.1% and from 30.0% to 28.5% for cotton linters and viscose wood pulp, respectively. This can be... 

Figure 6 Effect of radiation dose on the graft yield (%) of grafted cotton linters.

Figure 8 Effect of acid concentration on the grafting of cotton linters. [KMn04] = 0.06 N [monomer] = 1 mol/g cell liquor ratio 1 50 T = 50°C t = 1 h. (—) Oxalic acid (----) sulfuric acid.

Cotton linters and viscose grade wood pulp were partially acetylated and carboxymethylated. The samples were grafted under the same conditions with acrylamide. Grafting yield and efficiency depend on several factors, such as the kind of pulp, chemical and physical structure, type of the introduced substituent, and degree of substitution (DS). 

Wood pulp and cotton linters were partially acetylated to different acetyl contents ranging from approximately 6%-13% (0.23-0.54 degree of substitution [D.S.]). The increase of the DS of partially actylated cotton linters from 0.26 to 0.56 causes the percent graft of partially acetylated cotton linters to decrease slightly from 0.93% to 0.6%. In the case of wood pulp, the effect is somewhat different—the percent graft increases with an increasing DS until about 0.48, then the percent graft decreases. 

Grafting of the unacetylated samples gives higher values in the case of wood pulp than in cotton linters. This is explained by the crystallinity of both pulps, which is 80% and 56.8% for cotton linters and wood pulp, respectively. 

FPN No. 2) Easily ignitable fibers and flyings include rayon, cotton (including cotton linters and cotton waste), sisal or henequen, istle, jute, hemp, tow, cocoa fiber, oakum, baled waste kapok, Spanish moss, excelsior, and other materials of similar nature. 

Use of Sulfur-35 to Characterize the Sulfate Content in Nitrocellulose (NC). Military grades f NC are prepared by nitrating a suitable grade of cellulose, either cotton linters or wood pulp,... 

Explosion Temperature. The expln temp of 80/20 mixts of K perchlorate with org compds was found to be ethylene glycol, 240° polyester resin, 290° and cotton linters, 245°. 

The manuf of NC is similar in that it involves the same nitrating acids as used for TNT, but used to treat cotton linters or wood pulp (raw cellulose) in a series of vats and reactors similar to the ones used for TNT. The crude NC is similarly subjected to a series of w and aq soln washes until it is finally delivered as a purified, fibrous mat — ordinarily wet with w or ale for safety. Again, there are major wastewater streams laden with spent reagents and extracted impurities... 

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