Cooling water, corrosion inhibitors

Organic toxic pollutants and chromium are present in the raw wastewater and normally consist of raw materials, impurities, and metals used as cooling water corrosion inhibitors. 

Maruthi, B. N. Mayanna, S. M. Substituted and unsubstituted sahcylaldehyde semicarbazones as cooling water corrosion inhibitors. Indian J. Ghent. Technol. 1994,1, 275-278. 

In practice, inhibitors are often defined according to their field of application. In aqueous environments, inhibitors for acid environments are typically used to minimize metal corrosion during pickling of steel, an operation that removes oxide scales by dissolution in an acid. In the petroleum industry, large quantities of inhibitors for acid environments are used to avoid corrosion of drilling equipment. Inhibitors for neutral environments are used above all for the protection of cooling-water circuits. Inhibitors not only reduce the rate of uniform corrosion, but they also serve to protect metals from localized corrosion and stress corrosion cracking [18]. 

Cooling water systems are dosed with corrosion inhibitors, polymers to prevent solid deposition, and biocides to prevent the growth of microorganisms. 

Alkyl or aryl phosphonates, which contain a carbon—phosphoms bond, are comparatively more stable. They are of interest as antiscaling additives and corrosion inhibitors for cooling towers and heat exchangers (see Dispersants Water, industrial water treatment), surfactants (qv), sequestrants, and textile-treating agents. Trialkyl phosphites are usehil as esterification (qv) reagents. 

Service Life. The service life offered by a coolant is dependent on many factors, including the initial condition of the coolant and the cooling system, the type of water used for dilution, the metals of constmction in the system, the type of corrosion inhibitors and SCAs used, the system operating... 

Organophosphonates are similar to polyphosphates in chelation properties, but they are stable to hydrolysis and replace the phosphates where persistence in aqueous solution is necessary. They are used as scale and corrosion inhibitors (52) where they function via the threshold effect, a mechanism requiring far less than the stoichiometric amounts for chelation of the detrimental ions present. Threshold inhibition in cooling water treatment is the largest market for organophosphonates, but there is a wide variety of other uses (50). 

Chromates are used to inhibit metal corrosion in recirculating water systems. When methanol was extensively used as an antifree2e, chromates could be successfully used as a corrosion inhibitor for cooling systems in locomotive diesels and automobiles (185). 

Petroleum greases and oils can be excellent corrosion inhibitors on a variety of alloys. The hydrophobic layer produced by oil or grease can prevent water from contacting surfaces and can, therefore, almost eliminate corrosion. Unfortunately, the addition of oil and grease cannot be recommended as a corrosion-reduction measure in cooling water systems for three basic reasons. 

Environment Internal Cooling water treated with corrosion inhibitors and sodium hypochlorite biocide, 75°F (24°C), 50 psi (345 kPa), pH 7-8... 

Corrosion inhibitor 1 Bacterial control J Cooling-water system Consumption depends on make-up Chemicals are used to provide adequate reserve... 

Dissolved solid and gaseous impurities can also affect the pH of the system and this may often lead to decreased inhibitor efficiency. In industrial plant, cooling waters can take up SOj, HjS or ammonia and pH control of inhibited waters will be necessary. The leakage of exhaust gases into engine coolants is an example in which corrosion can occur despite the presence of inhibitors. 

Since corrosion inhibitors are used in a wide range of applications, no universal test method exists. Recognised methods tend to relate to a product or process in which the inhibitor forms a part rather than to the inhibitor per se. Thus, tests exist for inhibited coolants, cooling waters, cutting oils, pickling liquids, etc. 

Industrial Cooling Water Systems Waters used for recirculating cooling systems can either be scaling or corrosive. Corrosive waters are treated with corrosion inhibitors which require monitoring for overall assessment of the treatment programme. 

Because of their surfactant and filming properties fatty amines such as coco-alkylamine acetate (and more especially diamines, such as tallow propylenediamine) are also occasionally employed in other types of water treatment programs. For example, they may be used as corrosion inhibitors for steel cooling systems, especially those smaller units where minimal operational control is provided. The amines must be continuously dosed to ensure good film formation (and thus corrosion protection), typically at 5 to 10 ppm active amine. They also tend to have good biostatic control properties, which provide a benefit of algal and bacterial control at no extra cost. 

Other common poly glycol-based antifoams include certain derivatives of polyethylene glycol (PEG), which are condensation polymers of ethylene glycol. An example is polyethylene glycol-8 dioleate. Apart from its antifoam properties, PEG-8 dioleate is also used in cooling water inhibitor formulations as a surface cleaner, in the formation of a corrosion-inhibiting surface film. Additionally, it is employed as an oil-soluble emulsifier for other defoamer chemistries. 

Amine salts of ether carboxylates inhibit internal corrosion of oil storage tanks and pipelines [230]. Furthermore it is possible to use ether carboxylates as corrosion and scale inhibitors for industrial recirculating cooling water systems, metalworking fluids, and hydraulic fluids [28,231-233]. 

METALWORKING FLUID Eluid applied to a tool and workpiece to cool, lubricate, carry away particles of waste and provide corrosion protection. Generally comprising neat mineral oils, or water-based materials, or a mixture of the two. Eluids may also contain emulsifiers, stabilizers, biocides, corrosion inhibitors, fragrances and extreme pressure additives. 

Metalworking fluids contain mineral oils (refer to p. 80) or synthetic lubricants they are used neat or in admixture with water. They may contain small amounts of biocides, stabilizers, emulsifiers, corrosion inhibitors, fragrances and extreme pressure additives. The formulations render them suitable for application to metal being worked, generally from a recirculatory system, to provide lubrication, corrosion protection, swarf removal and cooling of the tool and machined surface. 

To increase equipment reliability and plant efficiency, corrosion inhibitors are used in boiler and cooling water programs to control fouling and deposition on critical heat-transfer surfaces. In cooling systems, corrosion inhibition is commonly achieved through the use of passivators, which encourage the formation of a protective metal oxide film on the metal surface ( 1). ... 

Therefore, the amount of blowdown required to control scaling can be reduced. Chemicals added to once-through cooling water to control corrosion or to recirculating cooling water to control corrosion and scaling is usually present in the discharges. Chromium and zinc are the active components of most of the popular corrosion inhibitors. 

While minimizing blowdown volumes can be quite effective in reducing waste, removing the hazardous metals component of the waste stream can have a more dramatic effect on reducing the impact of the blowdown on the environment. Chromate based corrosion inhibitors have historically been the mainstay of cooling water treatment systems. But in recent years, some plants have elected to use nonchromate inhibitors in order to reduce the potential environmental problems associated with chromates. Types of nonchromate inhibitors that have proved useful and that have in some situations performed as well as chromates include (Roti 1985) ... 

BETZ Laboratories of Trevase, PA has developed an inorganic phosphate substitute for chromate corrosion inhibitors called Dianodic Q, which is used in 10 to 20 ppm concentrations in cooling water. 

Zinc salts rapidly generate zinc hydroxide or salt protective films on cathodic surfaces when they are added to cooling water. They are generally used in conjunction with other corrosion inhibitors, such as organophosphates. BETZ manufacturers a combination HEDP-zinc inhibitor. They have also been used with chromate systems to inhibit the chromate concentrations required. A disadvantage of zinc is its tendency to precipitate in pH environments greater than 8.0 (Roti 1985). While the toxicity of zinc to humans is far lower than that of chromium, its toxicity to marine and aquatic life is high. 

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