Condensation reactions acetone

Mesityl oxide can also be produced by the direct condensation of acetone at higher temperatures. This reaction can be operated ia the vapor phase over 2iac oxide (182), or 2iac oxide—2irconium oxide (183), or ia the Hquid phase over cation-exchange resia (184) or 2irconium phosphate (185). Other catalysts are known (186). 

Ma.nufa.cture. Isophorone is produced by aldol condensation of acetone under alkaline conditions. Severe reaction conditions are requited to effect the condensation and partial dehydration of three molecules of acetone, and consequendy raw material iaefftciency to by-products is limited by employing low conversions. Both Hquid- and vapor-phase continuous technologies are practiced (186,193,194). 

A Hquid-phase isophorone process is depicted ia Figure 4 (83). A mixture of acetone, water, and potassium hydroxide (0.1%) are fed to a pressure column which operates at head conditions of 205°C and 3.5 MPa (- 500 psi). Acetone condensation reactions occur on the upper trays, high boiling products move down the column, and unreacted acetone is distilled overhead ia a water—acetone a2eotrope which is recycled to the column as reflux. In the lower section of the column, water and alkaH promote hydrolysis of reaction by-products to produce both isophorone and recyclable acetone. Acetone conversion is typically ia the range 6—10% and about 70% yield of isophorone is obtained. Condensation—hydrolysis technology (195—198), and other Hquid-phase production processes have been reported (199—205). 

The most important commercial chemical reactions of phenol are condensation reactions. The condensation reaction between phenol and formaldehyde yields phenoHc resins whereas the condensation of phenol and acetone yields bisphenol A (2,2-bis-(4-hydroxyphenol)propane). PhenoHc resins and bisphenol A [80-05-7] account for more than two-thirds of U.S. phenol consumption (1). 

Bisphenol A is a solid material in the form of white flakes, insoluble in water but soluble in alcohols. As a phenolic compound, it reacts with strong alkaline solutions. Bisphenol A is an important monomer for producing epoxy resins, polycarbonates, and polysulfones. It is produced by the condensation reaction of acetone and phenol in the presence of HCI. (See Chapter 10, p. 273)... 

Examples Compound <35) is a double diene, capable of Diels-Alder reactions on the simple diene and on the furan ring and it was required to try out a route to polycyclic compounds using both these reactions, Wittig disconnection direct to available aldehyde (36) and easily made (37) is possible, but the alternative Wittig disconnection to (38) takes advantage of the known simple and high yielding condensation of acetone with (36). 

As in the case of homogeneous acids as catalyst, we would also benefit from using solid ba.ses instead of dissolved bases as catalyst. A number of industrially important reactions are carried out with bases as catalyst. A well know example is the aldol condensation of acetone to diacetone alcohol, where dissolved NaOH in ethyl alcohol is u.sed as a catalyst at about 200 to 300 ppm level. However, heterogeneous pelleted sodamide can be used as a catalyst for this reaction and it obviates the problem of alkali removal from the product, which would otherwise lead to reversion of diacetone alcohol to acetone during distillation of the product mixture. 

The complex [Co(NH3)5(OS02CF3)]2+ undergoes triflate substitution by cyanate and condensation with acetone to form the unusual bis-bidentate imine complex (213)917 in a reaction reminiscent of the classic Curtis condensation of acetone with ethylenediamine. Apart from the novelty of the synthesis, the reported crystal structure was only the second of a CoN6 complex bearing a cyanate ligand. 

The solid base catalysed aldol condensation of acetone was performed over a CsOH/Si02 catalyst using a H2 carrier gas. The products observed were diacetone alcohol, mesityl oxide, phorone, iso-phorone and the hydrogenated product, methyl isobutyl ketone. Deuterium tracer experiments were performed to gain an insight into the reaction mechanism. A mechanism is proposed. 

The aldol condensation of acetone to diacetone alcohol is the first step in a three-step process in the traditional method for the production of methyl isobutyl ketone (MIBK). This reaction is catalysed by aqueous NaOH in the liquid phase. (3) The second step involves the acid catalysed dehydration of diacetone alcohol (DAA) to mesityl oxide (MO) by H2S04 at 373 K. Finally the MO is hydrogenated to MIBK using Cu or Ni catalysts at 288 - 473 K and 3- 10 bar (3). 

This paper investigates the acetone condensation reaction in the vapour phase over a CsOH/Si02 solid based catalyst over a range of reaction temperatures using hydrogen and deuterium as carrier gases. 

The aldol condensation reaction of acetone was performed over CsOH/Si02 at a range of reaction temperatures between 373 and 673 K (a typical product distribution is shown in Figure 2). Table 1 displays the conversion of acetone along with the selectivities for the products produced once steady state conditions were achieved. Figure 3 presents the effect of temperature on the yield of the products. The activation energy for acetone conversion was calculated to be 24 kJ. mol 1. 

Figure 3 Yields of products formed for acetone condensation reaction as a function of temperature.

Table 2 The molecular ions observed during acetone condensation reactions under H2 and D2.

The reaction mechanism is shown in Figure 4 and is adapted from work by Fiego et al. [9] on the acid catalysed condensation of acetone by basic molecular sieves. The scheme has been modified to include the hydrogenation of mesityl oxide to MIBK. The scheme begins with the self-condensation of acetone to form diacetone alcohol as the primary product. The dehydration of DAA forms mesityl oxide, which undergoes addition of an addition acetone to form phorone that then can cyclise, via a 1,6-Michael addition to produce isophorone. Alternatively, the mesityl oxide can hydrogenate to form MIBK. 

The condensation reaction in deuterium revealed that up to 92% of the acetone undergoes deuterium exchange to form various states of deuterated acetone, with C3H5DO present as the most populated species at ca. 60%. These results indicate that the exchange process is extremely facile even on a catalyst only containing weakly basic sites. Various deuterated products were observed in all of the reaction products, implying that there is significant H-transfer... 

Figure 5 Proposed mechanism for acetone condensation reaction under deuterated conditions.

These reactions are catalyzed by ammonium acetate, the function of which is to generate protonated imines (322). Under mild reaction conditions, condensation of a- hydroxyamino-oximes with acetone dialkylketals takes place. The procedure can be successfully applied in cases where direct condensation with acetone... 

Acetylacetone has been prepared by the reaction of acetyl chloride with aluminum chloride followed by hydrolysis,3 and by the condensation of acetone with ethyl acetate under the influence of sodium,4 sodamide,5 and sodium ethoxide,5-6-7 and by the reaction of acetone and acetic anhydride in the presence of boron trifluoride.8... 

A mixture of 20 g (0.1 mol) of aluminum isopropoxide, 0.1 mol of an aldehyde or a ketone and 100 ml of dry isopropyl alcohol is placed in a 250 ml flask surmounted by an efficient column fitted with a column head providing for variable reflux. The mixture is heated in an oil bath or by a heating mantle until the by-product of the reaction - acetone - starts distilling. The reflux ratio is adjusted so that the temperature in the column head is kept at about 55° (b.p. of acetone) and acetone only is collected while the rest of the condensate, mainly isopropyl cohol (b.p. 82°), flows down to the reaction flask. When no more acetone is noticeable in the condensate based on the test for acetone by 2,4-dinitrophenylhydrazine the reflux regulating stopcock is opened and most of the isopropyl alcohol is distilled off through the column. The residue in the distilling flask is cooled, treated with 200 ml of 7% hydrochloric acid and extracted with benzene the benzene extract is washed with water, dried and either distilled if the product of the reduction is volatile or evaporated in vacuo in the case of non-volatile or solid products. Yields of the alcohols are 80-90%. 

The bicyclic tropane ring of cocaine of course presented serious synthetic difficulties. In one attempt to find an appropriate substitute for this structural unit, a piperidine was prepared that contained methyl groups at the point of attachment of the deleted ring. Condensation of acetone with ammonia affords the piperidone, 17. Isophorone (15) may well be an intermediate in this process conjugate addition of ammonia would then give the aminoketone, 16. Further aldol reaction followed by ammonolysis would afford the observed product. Hydrogenation of the piperidone (18) followed then by reaction with benzoyl chloride gives the ester, 19. Ethanolysis of the nitrile (20) affords alpha-eucaine (21), an effective, albeit somewhat toxic, local anesthetic. 

It is essential that the eluent is inert and does not react with the sample components or the adsorbent. It must be borne in mind that aliphatic ketones like acetone or butanone easily undergo condensation reactions on active adsorbents and thus change the elution behavior ol he chromatographic system. r... 

Besides oxidative coupling of methane and double bond isomerization reactions (242), a limited number of organic transformations have been carried out with alkali-doped alkaline earth metal oxides, including the gas-phase condensation of acetone on MgO promoted with alkali (Li, Na, K, or Cs) or alkaline earth (Ca, Sr, or Ba) (14,120). The basic properties of the samples were characterized by chemisorption of CO2 (Table VI). 

Aldol condensation of acetone is a well-known base-catalyzed reaction, and barium hydroxide is one of the catalysts for this reaction mentioned in textbooks. A family of barium hydroxide samples hydrated to various degress determined by the calcination temperature (473, 573, 873, and 973 K) of the starting commercial Ba(OH)2 8H2O were reported to be active as basic catalysts for acetone aldol condensation (282,286). The reaction was carried out in a batch reactor equipped with a Soxhlet extractor, where the catalyst was placed. The results show that Ba(OH)2 8H2O is less active than any of the other activated Ba(HO)2 samples, and the Ba(OH)2 calcined at 473 K was the most active and selective catalyst for formation of diacetone alcohol, achieving nearly 58% acetone conversion after 8h at 367 K in a batch reactor. When the reaction temperature was increased to 385 K, 78% acetone conversion with 92% selectivity to diacetone alcohol was obtained after 8h. The yield of diacetone alcohol was similar to that described in the literature in applications with commercial barium hydroxide, but this catalyst required longer reaction times (72-120 h) (287). No deactivation of the catalyst was observed in the process, and it could be used at least 9 times without loss of activity. 

In the deactivation mechanism, a key role is also played by acetone formed on the Zr02 through dehydration reactions (e.g. aldol-type condensation reactions) (Equation 6.32) ... 

Preparative applications have been found with the anhydrous bis-hy-drochlorides of various o-phenylenediamines 46. These were produced at the 50-g scale and all of these were required for enabling gas-solid condensation reactions with acetone [5]. If the monohydrochlorides of the o-phenylenedi-amines are required, the dihydrochlorides 47 are simply milled with a stoichiometric amount of the corresponding free solid diamine 46 in order to get... 

The physicochemical properties of HTs and the solid solutions produced after their calcination can be easily tuned by changing the nature and amount of metal cations and anions (10). Therefore, to elucidate the role of the chemical composition on the gas phase acetone self-condensation reaction, a series of bimetallic and trimetallic HTs were prepared, characterized and tested. 

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