Compositions, polymer composites matrix resin

A family of acetylene-terminated phenyl quinoxalines have been synthesized by the Polymer Branch of the Materials Laboratory. ( 1) These phenyl quinoxalines are remarkable for their thermooxidative stability and resistance to moisture. These materials have potential for structural applications as adhesives or composite matrix resins.(2) The feature of moisture resistance makes the materials especially attractive for bonding aluminum. However, problems arise from the fact that aircraft aluminum alloys (and their surface oxiges) are altered by exposures to temperatures above 177 C (350 F) and this is much lower than the polymerization temperatures of the acetylene-terminated oligomers. 

It is economically and synthetically more favorable than other routes and allows a facile variation of the chemical structure, because a large variety of activated aromatic dihalides are available. The polymers are useful as composite matrix resins for aircraft and dielectric interlayers in electronic devices. ... 

Composite matrix resin Conjugated and other unsaturated polymers Polyacetylene Polyaniline... 

J A Parker, D A Kourtides and G M Fohlen, Bismaleimides and related maleimido polymers as matrix resins for high temperature environments . High Temperature Polymer Matrix Composites, ed. T T Serafini, Park Ridge, NJ, USA, Noyes Data Corporation, 1987, pp 54-75. 

Chin J W, Aouadi K, Haight M R, Hughes W L and Nguyen T (2001), Effects of water, salt solution and simulated concrete pore solution on the properties of composite matrix resins used in civil engineering applications , Polym Compos, 22, 282-298. doi 10.1002/pc. 10538... 

Polyimides (PI) were among the eadiest candidates in the field of thermally stable polymers. In addition to high temperature property retention, these materials also exhibit chemical resistance and relative ease of synthesis and use. This has led to numerous innovations in the chemistry of synthesis and cure mechanisms, stmcture variations, and ultimately products and appHcations. Polyimides (qv) are available as films, fibers, enamels or varnishes, adhesives, matrix resins for composites, and mol ding powders. They are used in numerous commercial and military aircraft as stmctural composites, eg, over a ton of polyimide film is presently used on the NASA shuttle orbiter. Work continues on these materials, including the more recent electronic apphcations. 

Currendy, epoxy resins (qv) constitute over 90% of the matrix resin material used in advanced composites. The total usage of advanced composites is expected to grow to around 45,500 t by the year 2000, with the total resin usage around 18,000 t in 2000. Epoxy resins are expected to stiH constitute about 80% of the total matrix-resin-systems market in 2000. The largest share of the remaining market will be divided between bismaleimides and polyimide systems (12 to 15%) and what are classified as other polymers, including thermoplastics and thermoset resins other than epoxies, bismaleimides, cyanate esters, and polyimide systems (see Composites,polymer-matrix-thermoplastics). 

The workhorse of the VLSI industry today is a composite novolac-diazonaphthoquinone photoresist that evolved from similar materials developed for the manufacture of photoplates used in the printing industry in the early 1900 s (23). The novolac matrix resin is a condensation polymer of a substituted phenol and formaldehyde that is rendered insoluble in aqueous base through addition of 10-20 wt% of a diazonaphthoquinone photoactive dissolution inhibitor (PAC). Upon irradiation, the PAC undergoes a Wolff rearrangement followed by hydrolysis to afford a base-soluble indene carboxylic acid. This reaction renders the exposed regions of the composite films soluble in aqueous base, and allows image formation. A schematic representation of the chemistry of this solution inhibition resist is shown in Figure 6. 

FE data have been collected from the fracture of a wide variety of single and multi-component solids, ranging from single crystals of molecular solids to fiber-reinforced composites, and also from the peeling of adhesives 0-16 ). In this paper, we will restrict our attention to FE arising from the failure of polymer composites (fibrous and particulate), and the individual components thereof (fibers and matrix resins). 

Composite In polymer technology a combination of a polymeric matrix and a reinforcing fiber with properties that the component materials do not have. The most common matrix resins are unsaturated thermosetting polyesters and epoxies, and reinforcing fibers are glass, carbon, and aramid fibers. The reinforcing fibers may be continuous or discontinuous. Some matrix resins are thermoplastics. 

As before, the homopolymer forming reaction involved the generation of an o-quinoidimethane from benzocyclobutene which in turn reacted with the double bond of a maleimide functionality on a second monomer to give chain extended AB material via a Diels-Alder pathway. The polymers prepared to date using this type of approach have been shown to have excellent thermal and mechanical properties and have been considered as potential candidates for use as matrix resins for advanced composites. This area has been investigated by the researchers at both the Air Force Wright Laboratories and the Dow Chemical Co. 

As can be seen from the results, the composite formed from monomer/-polymer 114a with Celion G30-500 8HS fabric exhibited excellent mechanical properties [28], To a first approximation it would appear that the inherent fracture toughness of the matrix resin has been carried over to the composite panels. The CAI (compressive strength after impact) and OHC (open hole compression) tests are a direct measurements of the toughness of the composite part, the value of 332 MPa for the CAI compares very favorably to the value of 300 MPa typical for the thermoplastic composites. The OHC values under hot-wet test conditions would seem to indicate that the composite has very good retention of its mechanical properties at both 177°C and 203 °C. 

The substrate/silane interphase and the silane/matrix interphase are equally important in considering the mechanism of reinforcement by silane coupling agents in composites. The mineral oxide/silane interphase is more well defined than a metal/silane or a silane/matrix interphase. For example, in the case of a metal substrate, surface oxides may dissolve into the silane layer or form a complex. In the case of the silane/matrix interphase, a diffuse boundary layer may exist due to dispersion of physisorbed silanes in the matrix phase or penetration of the matrix resin into chemisorbed silane layers. Many features of the interaction of a silane coupling agent with a polymer matrix are specific to the system, and thus the chemistry of the silane/matrix interphase must be characterized and defined for each system. 

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