Chlorosulfonic acid, chlorosulfonation

Chlorosulfonic Acid. Chlorosulfonic acid is best purified by distillation11,12 of the technical product at atmospheric pressure in a glass apparatus protected from the atmosphere by a drying tube containing anhydrous calcium chloride. The fraction distilling at 149 to 151° at 745 mm. is collected and stored in a glass-stoppered bottle. 

SYNS CHLOROSULFONIC ACID CHLOROSULFON-IC ACID (with or without sulfur trioxide) (UN 1754) (DOT) CHROMOSULFURIC ACID (UN 2240) (DOT) MONOCHLOROSULFURIC ACID SULFONIC ACID, MONOCHLORIDE SULFURIC CHLOROHYDRIN... 

Chlorosulfonic acid Chlorosulfonic acid + 0.01 M LiClSOj H2SO4 96%H2S04 Methane sulfonic acid... 

This simplified method gives 2-aminothiazole in good yield (50 to 70%) (311, 330), Other reactants can replace iodine, for example, chlorine, bromine, sulfuryl chloride, chlorosulfonic acid, or sulfur monochloride also give good results. 

Acetic acid Chromium(VI) oxide, chlorosulfonic acid, ethylene glycol, ethyleneimine, hydroxyl compounds, nitric acid, oleum, perchloric acid, peroxides, permanganates, potasssium r rf-butoxide, PCI3... 

Aniline Nitric acid, peroxides, oxidizing materials, acetic anhydride, chlorosulfonic acid, oleum, ozone... 

Chlorosulfonic acid Saturated and unsaturated acids, acid anhydrides, nitriles, acrolein, alcohols, ammonia, esters, HCl, HF, ketones, hydrogen peroxide, metal powders, nitric acid, organic materials, water... 

Hydrogen chloride Acetic anhydride, aluminum, 2-aminoethanol, ammonia, chlorosulfonic acid, ethylenediamine, fluorine, metal acetylides and carbides, oleum, perchloric acid, potassium permanganate, sodium, sulfuric acid... 

Mesityl oxide 2-Aminoethanol, chlorosulfonic acid, nitric acid, ethylenediamine, sulfuric acid... 

Nitric acid, fuming Organic matter, nonmetals, most metals, ammonia, chlorosulfonic acid, chromium trioxide, cyanides, dichromates, hydrazines, hydrides, HCN, HI, hydrogen sulflde, sulfur dioxide, sulfur halides, sulfuric acid, flammable liquids and gases... 

Nitropropane See under Nitromethane chlorosulfonic acid, oleum... 

A series of fiber-reactive dyes have been made by the reaction of Sulforhodamine B with chlorosulfonic acid, an appropriately substituted diamine, and cyanutic chloride to yield dyes, eg, a Sulforhodamine B derivative (34), with good hghtfastness (42). 

Acryhc stmctural adhesives have been modified by elastomers in order to obtain a phase-separated, toughened system. A significant contribution in this technology has been made in which acryhc adhesives were modified by the addition of chlorosulfonated polyethylene to obtain a phase-separated stmctural adhesive (11). Such adhesives also contain methyl methacrylate, glacial methacrylic acid, and cross-linkers such as ethylene glycol dimethacrylate [97-90-5]. The polymerization initiation system, which includes cumene hydroperoxide, N,1S7-dimethyl- -toluidine, and saccharin, can be apphed to the adherend surface as a primer, or it can be formulated as the second part of a two-part adhesive. Modification of cyanoacrylates using elastomers has also been attempted copolymers of acrylonitrile, butadiene, and styrene ethylene copolymers with methylacrylate or copolymers of methacrylates with butadiene and styrene have been used. However, because of the extreme reactivity of the monomer, modification of cyanoacrylate adhesives is very difficult and material purity is essential in order to be able to modify the cyanoacrylate without causing premature reaction. 

Alkylation. Ben2otrifluoride can also be alkylated, eg, chloromethyl methyl ether—chlorosulfonic acid forms 3-(trifluoromethyl)ben2yl chloride [705-29-3] (303,304), which can also be made from / -xylene by a chlorination—fluorination sequence (305). Exchange cyanation of this product in the presence of phase-transfer catalysts gives 3-(trifluoromethylphenyl)acetonitrile [2338-76-3] (304,305), a key intermediate to the herbicides flurtamone... 

Intermediate formation of formyl chloride is not necessary since the actual alkylating agent, HCO", can be produced by protonation of carbon monoxide or its complexes. However, it is difficult to obtain an equimolar mixture of anhydrous hydrogen chloride and carbon monoxide. Suitable laboratory preparations involve the reaction of chlorosulfonic acid with formic acid or the reaction of ben2oyl chloride with formic acid ... 

Commercially, sulfonation is carried out by the classic method with sulfuric acid. Modem reactors are glass-lined older equipment was made from cast iron or coated with enamel Processes often use chlorosulfonic acid or sulfur trioxide to minimi2e the need of excess sulfuric acid. Improved analytical methods have contributed to the success of process optimi2ation (9—12). 

Sulfation and Sulfonation. a-Olefin reactions involving the introduction of sulfur-containing functional groups have commercial importance. As with many derivatives of olefins, several of these products have appHcations in the area of surfactants (qv) and detergents. Typical sulfur reagents utilized in these processes include sulfuric acid, oleum, chlorosulfonic acid, sulfur trioxide, and sodium bisulfite. 

Phthalocyanine sulfonic acids, which can be used as direct cotton dyes (1), are obtained by heating the metal phthalocyanines in oleum. One to four sulfo groups can be introduced in the 4-position by varying concentration, temperature, and reaction time (103). Sulfonyl chlorides, which are important intermediates, can be prepared from chlorosulfonic acid and phthalocyanines (104). The positions of the sulfonyl chloride groups are the same as those of the sulfonic acids (103). Other derivatives, eg, chlormethylphthalocyanines (105—107), / /f-butyl (108—111), amino (112), ethers (109,110,113—116), thioethers (117,118), carboxyl acids (119—122), esters (123), cyanides (112,124—127), and nitrocompounds (126), can be synthesized. 

Sulfonation. The main sulfonation product of quinoline at 220°C is 8-quinoHnesulfonic acid [85-48-3]-, at 300°C it rearranges to 6-quinolinesulfonic acid [65433-95-6] (10). Optimum conditions for sulfonation, 2 h at 140°C and a 1 4 quinoline/40% (wt) oleum ratio, produces 80% yield. The yield drops to 64% at 130°C with a 1 3 reactant ratio (11). Somewhat higher, but variable, yields of 8-quinoHnesulfonic acid hydrochloride [85-48-3] have been reported with chlorosulfonic acid (12). 

Reaction with cold nitric acid results primarily ia the formation of 5-nitrosahcyhc acid [96-97-9]. However, reaction with fuming nitric acid results ia decarboxylation as well as the formation of 2,4,6-trinitrophenol [88-89-1] (picric acid). Sulfonation with chlorosulfonic acid at 160°C yields 5-sulfosahcyhc acid [56507-30-3]. At higher temperatures (180°C) and with an excess of chlorosulfonic acid, 3,5-disulfosahcyhc acid forms. Sulfonation with hquid sulfur trioxide ia tetrachloroethylene leads to a nearly quantitative yield of 5-sulfosahcylc acid (1). 

Sulfosahcyhc acid is prepared by heating 10 parts of sahcyhc acid with 50 parts of concentrated sulfuric acid, by chlorosulfonation of sahcyhc acid and subsequent hydrolysis of the acid chloride, or by sulfonation with hquid sulfur trioxide in tetrachloroethylene. It is used as an intermediate in the production of dyestuffs, grease additives, catalysts, and surfactants. It is also useful as a colorimetric reagent for ferric iron and as a reagent for albumin. Table 9 shows the physical properties of sahcyhc acid derivatives. 

Carbohydrates. Carbohydrates (240—244) of any form are easily sulfated in the presence of solvent, using sulfating reagents such as SO —pyridine, SO —triethjlamine, SO.—trimethyl amine, or chlorosulfonic acid—pyridine. As an example, starch (qv) is sulfated using SO.—trimethyl amine at 0 to 5°C in aqueous media (16). Sulfated carbohydrate products find some use in industry as thickening agents. 

An example of a sulfite ester made from thionyl chloride is the commercial iasecticide endosulfan [115-29-7]. A stepwise reaction of thionyl chloride with two different alcohols yields the commercial miticide, propaigite [2312-35-8] (189). Thionyl chloride also has appHcations as a co-reactant ia sulfonations and chlorosulfonations. A patent describes the use of thionyl chloride ia the preparation of a key iatermediate, bis(4-chlorophenyl) sulfone [80-07-9] which is used to make a commercial polysulfone engineering thermoplastic (see Polymers CONTAINING SULFUR, POLYSULFONe) (190). The sulfone group is derived from chlorosulfonic acid the thionyl chloride may be considered a co-reactant which removes water (see Sulfolanes and sulfones). 

The reaction of sulfuryl chloride with a stoichiometric amount of sulfuric acid produces chlorosulfuric acid [7790-94-5] (chlorosulfonic acid) ... 

This latter reaction is reversible. Sulfuryl chloride can be fractionally distilled from boiling chlorosulfonic acid ia the presence of a catalyst, eg, a mercuric salt. 

Alkanes can be simultaneously chlorinated and chlorosulfonated. This commercially useful reaction has been appHed to polyethylene (201—203). Aromatics can be chlorinated on the ring, and in the presence of a free-radical initiator alkylaromatic compounds can be chlorinated selectively in the side chain. King chlorination can be selective. A patent shows chlorination of 2,5-di- to 2,4,5-trichlorophenoxyacetic acid free of the toxic... 

Because phenoHc compounds are easily sulfonated, their sulfation must be accompHshed with mil der sulfating agents, eg, complexes of sulfur thoxide or chlorosulfonic acid with trimethyl amine, dimethylform amide, pyhdine, or dim ethyl a n i1 in e, in anhydrous or aqueous medium below 100°C (86-89). 

SAMs of OH-terrninated alkanethiols have been used in many surface modification reactions (Fig. 14). These reacted with OTS to yield a weU-ordered bdayer (322), with octadecyldimethylchlorosilane (323,324), with POCI3 (325—327), with trifluoroacetic anhydride (328), epichlorohydrin (329), with alkyhsothiocyanate (330), with glutaric anhydride (331), and with chlorosulfonic acid (327). 

Toluenesulfonyl Chloride. Toluene reacts with chlorosulfonic acid to yield both ortho- and j )i7n7-toluenesulfonyl chlorides, of which Monsanto is the only producer. The ortho isomer is converted to saccharin. 

Sulfonation. Benzene is converted iato benzenesulfonic acid [98-11-3] C H SO, upon reaction with fuming sulfuric acid (oleum) or chlorosulfonic acid. y -Benzenedisulfonic acid [98-48-6] CgHgS20, is prepared by reaction of benzene-sulfonic acid with oleum for 8 h at 85°C. Often under these conditions, appreciable quantities ofT -benzenedisulfonic acid [31375-02-7] are produced. 1,3,5-Benzenetrisulfonic acid [617-99-2] C H S Og, is produced by heating the disulfonic acid with oleum at 230°C (21). 

A solution of sulfur trioxide [7446-11-9] dissolved in chlorosulfonic acid [7990-94-5] CISO H, has been used as a smoke (U.S. designation FS) but it is not a U.S. standard agent (see Chlorosulfuric acid Sulfuric acid and sulfur trioxide). When FS is atomized in air, the sulfur trioxide evaporates from the small droplets and reacts with atmospheric moisture to form sulfuric acid vapor. This vapor condenses into minute droplets that form a dense white cloud. FS produces its effect almost instantaneously upon mechanical atomization into the atmosphere, except at very low temperatures. At such temperatures, the small amount of moisture normally present in the atmosphere, requires that FS be thermally generated with the addition of steam to be effective. FS can be used as a fill for artillery and mortar shells and bombs and can be effectively dispersed from low performance aircraft spray tanks. FS is both corrosive and toxic in the presence of moisture, which imposes limitations on its storage, handling, and use. 

Chlorosulfonation of benzotrichloride with chlorosulfonic acid (28) or with sulfur trioxide (29) gives y -chlorosulfonyl benzoyl chloride [4052-92-0] in high yield. Nitration with nitronium fluoroborate in sulfolane gives 68% y -nitro-benzotrichloride [709-58-0] along with 13% of the ortho and 19% of the para isomers (30). 

Although chlorosulfuric acid [7790-94-5] CISO H, is the Chemicaly hstracts name, chlorosulfonic acid is the commercial designation by which this compound is more widely known. Other synonyms include sulfuric chlorohydrin, sulfuric acid chlorohydrin, monochlorosulfuric acid, chlorohydrated sulfuric acid, monochlorosulfonic acid, and chlorohydrosulfurous acid. 

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