Carbon monoxide oxidation palladium oxide catalyst

Oxidation. Carbon monoxide can be oxidized without a catalyst or at a controlled rate with a catalyst (eq. 4) (26). Carbon monoxide oxidation proceeds explosively if the gases are mixed stoichiometticaHy and then ignited. Surface burning will continue at temperatures above 1173 K, but the reaction is slow below 923 K without a catalyst. HopcaUte, a mixture of manganese and copper oxides, catalyzes carbon monoxide oxidation at room temperature it was used in gas masks during World War I to destroy low levels of carbon monoxide. Catalysts prepared from platinum and palladium are particularly effective for carbon monoxide oxidation at 323 K and at space velocities of 50 to 10, 000 h . Such catalysts are used in catalytic converters on automobiles (27) (see Exhaust CONTHOL, automotive). 

The reaction of methyl propionate and formaldehyde in the gas phase proceeds with reasonable selectivity to MMA and MAA (ca 90%), but with conversions of only 30%. A variety of catalysts such as V—Sb on siUca-alumina (109), P—Zr, Al, boron oxide (110), and supported Fe—P (111) have been used. Methjial (dimethoxymethane) or methanol itself may be used in place of formaldehyde and often result in improved yields. Methyl propionate may be prepared in excellent yield by the reaction of ethylene and carbon monoxide in methanol over a mthenium acetylacetonate catalyst or by utilizing a palladium—phosphine ligand catalyst (112,113). 

PGM catalyst technology can also be appHed to the control of emissions from stationary internal combustion engines and gas turbines. Catalysts have been designed to treat carbon monoxide, unbumed hydrocarbons, and nitrogen oxides in the exhaust, which arise as a result of incomplete combustion. To reduce or prevent the formation of NO in the first place, catalytic combustion technology based on platinum or palladium has been developed, which is particularly suitable for appHcation in gas turbines. Environmental legislation enacted in many parts of the world has promoted, and is expected to continue to promote, the use of PGMs in these appHcations. 

Oxidative Garbonylation. Carbon monoxide is rapidly oxidized to carbon dioxide however, under proper conditions, carbon monoxide and oxygen react with organic molecules to form carboxyUc acids or esters. With olefins, unsaturated carboxyUc acids are produced, whereas alcohols yield esters of carbonic or oxalic acid. The formation of acryUc and methacrylic acid is carried out in the Hquid phase at 10 MPa (100 atm) and 110°C using palladium chloride or rhenium chloride catalysts (eq. 19) (64,65). 

With hydrogen sulfide at 500—600°C, monochlorotoluenes form the corresponding thiophenol derivatives (30). In the presence of palladium catalysts and carbon monoxide, monochlorotoluenes undergo carbonylation at 150—300°C and 0.1—20 MPa (1—200 atm) to give carboxyHc acids (31). Oxidative coupling of -chlorotoluene to form 4,4 -dimethylbiphenyl can be achieved in the presence of an organonickel catalyst, generated in situ, and zinc in dipolar aprotic solvents such as dimethyl acetamide (32,33). An example is shown in equation 4. 

The most successful class of active ingredient for both oxidation and reduction is that of the noble metals silver, gold, ruthenium, rhodium, palladium, osmium, iridium, and platinum. Platinum and palladium readily oxidize carbon monoxide, all the hydrocarbons except methane, and the partially oxygenated organic compounds such as aldehydes and alcohols. Under reducing conditions, platinum can convert NO to N2 and to NH3. Platinum and palladium are used in small quantities as promoters for less active base metal oxide catalysts. Platinum is also a candidate for simultaneous oxidation and reduction when the oxidant/re-ductant ratio is within 1% of stoichiometry. The other four elements of the platinum family are in short supply. Ruthenium produces the least NH3 concentration in NO reduction in comparison with other catalysts, but it forms volatile toxic oxides. 

The most characteristic reaction of butadiene catalyzed by palladium catalysts is the dimerization with incorporation of various nucleophiles [Eq. (11)]. The main product of this telomerization reaction is the 8-substituted 1,6-octadiene, 17. Also, 3-substituted 1,7-octadiene, 18, is formed as a minor product. So far, the following nucleophiles are known to react with butadiene to form corresponding telomers water, carboxylic acids, primary and secondary alcohols, phenols, ammonia, primary and secondary amines, enamines, active methylene compounds activated by two electron-attracting groups, and nitroalkanes. Some of these nucleophiles are known to react oxidatively with simple olefins in the presence of Pd2+ salts. Carbon monoxide and hydrosilanes also take part in the telomerization. The telomerization reactions are surveyed based on the classification by the nucleophiles. 

The last explanation for methanol formation, which was proposed by Ponec et al., 26), seems to be well supported by experimental and theoretical results. They established a correlation between the gfiethanol activity and the concentration of Pd , most probably Pd. Furthermore, Anikin et al. (27) performed ab initio calculations and found that a positive charge on the palladium effectively stabilizes formyl species. Metals in a non-zero valent state were also proposed by Klier et al. (28) on Cu/ZnO/Al O, by Apai (29) on Cu/Cr O and by Somorjai for rhodium catalyts (30). Recently results were obtained with different rhodium based catalysts which showed the metal was oxidized by an interaction with the support (Rh-0) (on Rh/Al 0 ) by EXAFS ( -32) and by FT-IR ( ) and on Rh/MgO by EXAFS ( ). The oxidation of the rhodium was promoted by the chemisorption of carbon monoxide (, ). ... 

The catalytic process (Figure 2-4) usually begins with the oxidative addition of an aryl halide or sulfonate onto the active form of the catalyst. In the presence of carbon monoxide the formed palladium-carbon bond breaks up with the concomitant insertion of a CO unit to give an acylpalladium complex. Such complexes might also be formed by the oxidative addition of acyl halides onto palladium. 

Imines, ethyl acetylenedicarboxylate and benzoyl chloride were combined in the presence of carbon monoxide and a palladium-tri-o-tolylphosphine catalyst system to pyrrole derivatives (3.90.). Although the carbon monoxide is formally oxidized to carbon dioxide, during the catalytic cycle it is inserted into the intermediates formed and is extruded in a retro-Diels-Alder reaction only in the concluding step of the reaction sequence.114... 

Compensation effects have been reported for the oxidation of ethylene on Pd-Ru and on Pd-Ag alloys (207, 254, 255) discussion of the activity patterns for these catalysts includes consideration of the influence of hydrogen dissolved in the metal on the occupancy of energy bands. Arrhenius parameters reported (208) for ethylene oxidation on Pd-Au alloys were an appreciable distance from the line calculated for oxidation reactions on palladium and platinum metals (Table III, H). Oxidation of carbon monoxide on Pd-Au alloys also exhibits a compensation effect (256). 

To demonstrate the potential available, simulations were carried out for the oxidation of carbon monoxide on a palladium shell catalyst with water desorption from 3A zeolite as a heat sink, based on experimentally validated model parameters for the individual steps (Figure 16). The calculations indicated that the reaction cycle time could be lengthened by a factor of 10, to a total 20 minutes, in comparison to a simple regenerative process with a similar amount of inert material instead of adsorbent in the fixed bed and for the same threshold for temperature deviation from the initial value. 

Automotive emission control is a major catalyst market segment. These catalysts perform three functions (1) oxidize carbon monoxide to carbon dioxide (2) oxidize hydrocarbons to carbon dioxide and water and (3) reduce nitrogen oxides to nitrogen. The oxidation reactions use platinum and palladium as the active metal. Rhodium is the metal of choice for the reduction reaction. These three-way catalysts meet the current standards of 0.41 g hydrocarbon per mile, 3.4 g carbon monoxide per mile, and 0.4 g nitrogen oxides per mile. 

Automobile and Hydrocarbon Emissions. The oxidation of carbon monoxide and hydrocarbons is catalyzed by platinum/palladium/rhodium on alumina. If catalyst poisons such as lead and phosphorus are not present, the major problems become initiation of oxidation at low temperature, thermal stability at high temperature, resistance to thermal schock, and a high external surface area catalyst configuration. 

Initially the Pd(0) complex oxidatively adds to enol triflate 6 to form a vinyl-Pd(II) species. Carbon monoxide then inserts into the new Pd—C o-bond to yield a palladium(ll)-acyl complex which captures methanol. The methanolysis step is formally a reductive elimination reaction in which the Pd(0) catalyst is regenerated to propagate the catalytic cycle (Scheme 6.8).7... 

Heck-type step-growth condensation polymerisation involves mainly palladium-based catalysts, although nickel-based catalysts are also effective. It is worth noting that this polycondensation requires a change in the oxidation state of the metal (e.g. Pd) [schemes (30) and (31)] [71], which is in contrast to chain growth polymerisation, such as ethylene/carbon monoxide alternating copolymerisation promoted by Pd-based catalysts [schemes (82) and (83) in Chapter 3], for which the preservation of the oxidation state of palladium, Pd(II), is typical [83-85] ... 

Dynamic reactor studies are not new, but they have not been widely used in spite of the fact that they can provide a wealth of information regarding reaction mechanisms. In this research, oxidation of carbon monoxide over supported cobalt oxide (C03O4) was studied by both dynamic and conventional steady state methods. Among metal oxides, cobalt oxide is known to be one of the most active catalysts for CO and hydrocarbon oxidation, its activity being comparable to that of noble metals such as palladium or platinum. 

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