Carbon monoxide anhydrides

Although carbon monoxide appears to be the anhydride of methanoic acid it does not react with water to give the acid however, it will react with sodium hydroxide solution above 450 K, under pressure, to give sodium methanoate ... 

As the equation indicates, it is the anhydride of iodic-acid(V), which is re-formed when water is added to the pentoxide. Mixed with concentrated sulphuric acid and silica, it is a quantitative oxidising agent for carbon monoxide at room temperature ... 

About half of the wodd production comes from methanol carbonylation and about one-third from acetaldehyde oxidation. Another tenth of the wodd capacity can be attributed to butane—naphtha Hquid-phase oxidation. Appreciable quantities of acetic acid are recovered from reactions involving peracetic acid. Precise statistics on acetic acid production are compHcated by recycling of acid from cellulose acetate and poly(vinyl alcohol) production. Acetic acid that is by-product from peracetic acid [79-21-0] is normally designated as virgin acid, yet acid from hydrolysis of cellulose acetate or poly(vinyl acetate) is designated recycle acid. Indeterrninate quantities of acetic acid are coproduced with acetic anhydride from coal-based carbon monoxide and unknown amounts are bartered or exchanged between corporations as a device to lessen transport costs. 

The first anhydride plant in actual operation using methyl acetate carbonylation was at Kingsport, Tennessee (41). A general description has been given (42) indicating that about 900 tons of coal are processed daily in Texaco gasifiers. Carbon monoxide is used to make 227,000 t/yr of anhydride from 177,000 t/yr of methyl acetate 166,000 t/yr of methanol is generated. Infrared spectroscopy has been used to foUow the apparent reaction mechanism (43). 

The unit has virtually the same flow sheet (see Fig. 2) as that of methanol carbonylation to acetic acid (qv). Any water present in the methyl acetate feed is destroyed by recycle anhydride. Water impairs the catalyst. Carbonylation occurs in a sparged reactor, fitted with baffles to diminish entrainment of the catalyst-rich Hquid. Carbon monoxide is introduced at about 15—18 MPa from centrifugal, multistage compressors. Gaseous dimethyl ether from the reactor is recycled with the CO and occasional injections of methyl iodide and methyl acetate may be introduced. Near the end of the life of a catalyst charge, additional rhodium chloride, with or without a ligand, can be put into the system to increase anhydride production based on net noble metal introduced. The reaction is exothermic, thus no heat need be added and surplus heat can be recovered as low pressure steam. 

The acetic anhydride process employs a homogeneous rhodium catalyst system for reaction of carbon monoxide with methyl acetate (36). The plant has capacity to coproduce approximately 545,000 t/yr of acetic anhydride, and 150,000 t/yr of acetic acid. One of the many challenges faced in operation of this plant is recovery of the expensive rhodium metal catalyst. Without a high recovery of the catalyst metal, the process would be uneconomical to operate. 

Synthesis Gas Chemicals. Hydrocarbons are used to generate synthesis gas, a mixture of carbon monoxide and hydrogen, for conversion to other chemicals. The primary chemical made from synthesis gas is methanol, though acetic acid and acetic anhydride are also made by this route. Carbon monoxide (qv) is produced by partial oxidation of hydrocarbons or by the catalytic steam reforming of natural gas. About 96% of synthesis gas is made by steam reforming, followed by the water gas shift reaction to give the desired H2 /CO ratio. 

The materials of constmction of the radiant coil are highly heat-resistant steel alloys, such as Sicromal containing 25% Cr, 20% Ni, and 2% Si. Triethyi phosphate [78-40-0] catalyst is injected into the acetic acid vapor. Ammonia [7664-41-7] is added to the gas mixture leaving the furnace to neutralize the catalyst and thus prevent ketene and water from recombining. The cmde ketene obtained from this process contains water, acetic acid, acetic anhydride, and 7 vol % other gases (mainly carbon monoxide [630-08-0][124-38-9] ethylene /74-< 3 -/7, and methane /74-< 2-<7/). The gas mixture is chilled to less than 100°C to remove water, unconverted acetic acid, and the acetic anhydride formed as a Hquid phase (52,53). 

Decomposition and Decarboxylation. Maleic anhydride undergoes anaerobic thermal decomposition in the gas phase in a homogeneous unimolecular reaction to give carbon monoxide, carbon dioxide, and acetylene [74-86-2] in equimolar amounts. The endothermic... 

Butane-Based Fixed-Bed Process Technology. Maleic anhydride is produced by reaction of butane with oxygen using the vanadium phosphoms oxide heterogeneous catalyst discussed earlier. The butane oxidation reaction to produce maleic anhydride is very exothermic. The main reaction by-products are carbon monoxide and carbon dioxide. Stoichiometries and heats of reaction for the three principal reactions are as follows ... 

In an integrated continuous process, cellulose reacts with acetic anhydride prepared from the carbonylation of methyl acetate with carbon monoxide. The acetic acid Hberated reacts further with methanol to give methyl acetate, which is then carbonylated to give additional acetic anhydride (100,101). 

Organic acids and anhydrides, sulfur dioxide, carbon monoxide, particulate matter... 

The photolytic reaction of a perfluoro anhydride in the vapor phase at 50 °C results in the elimination of not only carbon monoxide but also of carbon dioxide [92] The tetrafluorocyclobutadiene formed is not stable and dimerizes easily (equation 58)... 

Carbon monoxide, CO, is produced when carbon or organic compounds burn in a limited supply of air, as happens in cigarettes and badly tuned automobile engines. It is produced commercially as synthesis gas by the re-forming reaction (Section 14.3). Carbon monoxide is the formal anhydride of formic acid, HCOOH, and the gas can be produced in the laboratory by the dehydration of formic acid with hot, concentrated sulfuric acid ... 

Carboxylic acids can be prepared in moderate-to-high yields by treatment of diazonium fluoroborates with carbon monoxide and palladium acetate or copper(II) chloride. The mixed anhydride ArCOOCOMe is an intermediate that can be isolated. Other mixed anhydrides can be prepared by the use of other salts instead of sodium acetate." An arylpalladium compound is probably an intermediate." ... 

The process begins with a gasification process that converts coal into carbon monoxide and hydrogen. Part of this gas is sent to a water-gas shift reactor to increase its hydrogen content. The purified syngas is then cryogenically separated into a carbon monoxide feed for the acetic anhydride plant and a hydrogen-rich stream for the synthesis of methanol. 

The final step in the process involves reacting purified carbon monoxide from the gas separation plant with methyl acetate to form acetic anhydride, using a proprietary catalyst system and process. Part of the acetic anhydride is reacted with methanol to produce acetic acid and methyl acetate, and the latter is recirculated to the carbonylation step. 

Several alternative procedures have been developed in which other reagents replace carbon monoxide as the migration terminus.11 The most generally applicable of these methods involves the use of cyanide ion and trifluoroacetic anhydride (TFAA). In this reaction the borane initially forms an adduct with cyanide ion. The migration is induced by N-acylation of the cyano group by TFAA. Oxidation and hydrolysis then give a ketone. 

A sample of redistilled material in a screw capped bottle exploded 15 weeks after capping. This was attributed to development of internal pressure (probably of hydrogen chloride arising from hydrolysis, and perhaps also of chloromethane from scission). (The editor has also known methoxyacetic mixed anhydrides to decarbonylate, releasing carbon monoxide)... 

Eastman-Halcon A process for making acetic anhydride from syngas. The basic process is the carbonylation of methyl acetate. Methanol is made directly from the carbon monoxide and hydrogen of syngas. Acetic acid is a byproduct of the cellulose acetate manufacture for which the acetic anhydride is needed. The carbonylation is catalyzed by rhodium chloride and chromium hexacarbonyl. 

Aromatic acid chlorides are converted into the corresponding anhydrides in high yields (>95%), when reacted with carbon monoxide under solid liquid basic catalysed conditions in the presence of a complexed cobalt or palladium salt [6]. In the absence of the quaternary ammonium salt, only hydrolysis to the carboxylic acid occurs. 

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