Butyl rubber properties

These generally gave two-phase blends with PIB and butyl rubber. Properties vs polyblend ratio usually indicated that these phases were partially miscible solid solutions [77]. Crosslinked phases increased stability of morphology and properties [26]. Intensive studies of HDPE -I- Butyl blends gave bimodal peaks for melt viscosity and ultimate elongation vs blend ratio, which were explained by two continuous laminar/fibrillar phases [188]. 

Uses Emulsifier for acrylics, SBR, vinyl chloride, butyl rubber Properties Pale yel. cl. liq. 30% act. 

Whilst polyisobutene is a non-rubbery polymer exhibiting high cold flow (see Section 11.3), the copolymer containing about 2% isoprene can be vulcanised with a powerful accelerated sulphur system to give moderately rubbery polymers. The copolymers were first developed in 1940 by Esso and are known as butyl rubbers and designated as HR. As they are almost saturated they have many properties broadly similar to the EPDM terpolymers. They do, however, have two properties that should be particularly noted ... 

Forms of BR and polyisobutylene. The properties of butyl rubber and polyisobutylene depend on their moleeular weight, degree of unsaturation, nature of the stabilizer incorporated during manufacture and, in some cases, chemical modification. It is common to produce halogenated forms of butyl rubber to increase polarity and to provide a reactive site for alternate cure mechanisms [6],... 

Butyl latices are prepared by emulsification of butyl rubber. Butyl latex has excellent mechanical, chemical and freeze-thaw stability, and when dried it shows the typical properties of butyl rubber [7]. 

Cohesive strength of these adhesives can be modified by blending butyl rubber and polyisobutylene. Higher strength is obtained by using high molecular weight PIB or butyl rubber. On the other hand, blends of butyl rubber or PIB with chlorinated butyl rubber show improved cure properties. 

TPEs from blends of rubber and plastics constitute an important category of TPEs. These can be prepared either by the melt mixing of plastics and rubbers in an internal mixer or by solvent casting from a suitable solvent. The commonly used plastics and rubbers include polypropylene (PP), polyethylene (PE), polystyrene (PS), nylon, ethylene propylene diene monomer rubber (EPDM), natural rubber (NR), butyl rubber, nitrile rubber, etc. TPEs from blends of rubbers and plastics have certain typical advantages over the other TPEs. In this case, the required properties can easily be achieved by the proper selection of rubbers and plastics and by the proper change in their ratios. The overall performance of the resultant TPEs can be improved by changing the phase structure and crystallinity of plastics and also by the proper incorporation of suitable fillers, crosslinkers, and interfacial agents. 

Plastics, such as PE, PP, polystyrene (PS), polyester, and nylon, etc., and elastomers such as natural rubber, EPDM, butyl rubber, NR, and styrene butadiene rubber (SBR), etc., are usually used as blend components in making thermoplastic elastomers. Such blends have certain advantages over the other type of TPEs. The desired properties are achieved by suitable elasto-mers/plastic selection and their proportion in the blend. 

Butyl ruhher vulcanizates have tensile strengths up to 2,000 psi, and are characterized hy low permeahility to air and a high resistance to many chemicals and to oxidation. These properties make it a suitable rubber for the production of tire inner tubes and inner liners of tubeless tires. The major use of butyl rubber is for inner tubes. Other uses include wire and cable insulation, steam hoses, mechanical goods, and adhesives. Chlorinated butyl is a low molecular weight polymer used as an adhesive and a sealant. 

Chemical pretreatments with amines, silanes, or addition of dispersants improve physical disaggregation of CNTs and help in better dispersion of the same in rubber matrices. Natural rubber (NR), ethylene-propylene-diene-methylene rubber, butyl rubber, EVA, etc. have been used as the rubber matrices so far. The resultant nanocomposites exhibit superiority in mechanical, thermal, flame retardancy, and processibility. George et al. [26] studied the effect of functionalized and unfunctionalized MWNT on various properties of high vinyl acetate (50 wt%) containing EVA-MWNT composites. Figure 4.5 displays the TEM image of functionalized nanombe-reinforced EVA nanocomposite. 

Butyl rubber (a copolymer of isobutylene and 1-3 mole per cent isoprene) and its halogenated derivatives have unsaturation in the carbon-carbon backbone and consequently do not have as good aging properties as EPDM. There are also reports (9-12) that ozone-resistant butyl rubber with a high degree of unsaturation can be prepared by copolymerization of isobutylene with either cyclopentadiene or 9-pinene. 

A convenient term for any material possessing the properties of a rubber but produced from other than natural sources. A synthetic version of natural rubber has been available for many years with the same chemical formula, i.e., cis-1,4-polyisoprene, but it has not displaced the natural form. See also Butyl Rubber, Chloroprene Rubber, Ethylene-Propylene Rubber, Nitrile Rubber, Silicone Rubber and Styrene-Butadiene Rubber. 

ZnCFO is the effective vulcanization active component of the sulfur, thiuram, peroxide and metaloxide vulcanization systems for isoprene, nitrile-butadiene and chloroprene rubbers at the same time it is not effective in resin vulcanization system for butyl rubber. On a degree of positive influence on the properties of elastomeric compositions vulcanization systems with ZnCFO are arranged in a line ... 

PP/IIR-V is marketed to compete with conventional butyl rubber thanks to its low gas permeability, compliance with the pharmacopoeia and, secondarily, its damping properties. 

The final screen summarizes the answers given to the computer and provides the best advice possible from the information and rules supplied (Figure 4). In this example, there were no gloves that met the user s needs, so the computer provided the next best choices. The recommended materials are a moderately tactile (nitrile) glove with probable short protection time or a thick (butyl rubber) glove with poor tactility but probable good protective properties. When safety and tactility requirements can be met, then the most cost-effective choice is provided. 

The carcass requires better flexing properties than the tread and is a blend of natural rubber and SBR, but at least 60% of natural rubber. The sidewalls have a lower percentage of natural rubber, from 0-50%. The liner is made of butyl rubber because of its extreme impermeability to air. 

More than 800 million pounds of EPM and EPDM polymers were produced in the United States in 2001. Their volume ranks these materials fourth behind styrene-1,3-butadiene copolymers, poly( 1,4-butadiene), and butyl rubber as synthetic rubbers. EPM and EPDM polymers have good chemical resistance, especially toward ozone. They are very cost-effective products since physical properties are retained when blended with large amounts of fillers and oil. Applications include automobile radiator hose, weather stripping, and roofing membrane. 

The vulcanization of polychloroprene (Neoprene) is carried out in different ways. Vulcanization by sulfur, even with an accelerator, is not practiced to a large extent. Vulcanizations by metal oxides (without diamine), either alone or in combination with sulfur (sometimes together with an accelerator), give the best physical properties for the crosslinked product. Halogenated butyl rubber is crosslinked in a similar manner. The mechanism for crosslinking by metal oxide alone is not established [Stewart et al., 1985 Vukov, 1984]. 

Berlin and coworkers (5,56) desired to obtain a material with an increased mechanical strength. They carried out a plasticization of bulk ami emulsion polystyrene molecular weight 80000 and 200000 respectively at 150-160° C, with polyisobutylene, butyl rubber, polychloroprene, polybutadiene, styrene rubber (SKS-30) and nitrile rubber (SKN 18 and SKN 40). The best results were obtained with the blends polystyrene-styrene rubber and polystyrene-nitrile rubber. An increase of rubber content above 20-25% was not useful, as the strength properties were lowered. An increase in the content of the polar comonomer, acrylonitrile, prevents the reaction with polystyrene and decreases the probability of macroradical combination. This feature lowers the strength, see Fig. 14. It was also observed that certain dyes acts as macroradical acceptors, due to the mobile atoms of hydrogen of halogens in the dye, AX ... 

Several high-performance or engineering polymers, such as the polyfluo-rocarbons, acetals, ABS, nylons, polyurethanes (PUs), silicones, and phos-phazenes, have been described in previous chapters. Several elastomers, such as butyl rubber, EPDM (elastomeric terpolymer from ethylene, propylene, and a nonconjugated diene), and Neoprene, which play a vital role in engineering, and a host of classic thermosets should also be considered high-performance polymers. The properties of other high-performance polymers are described in this chapter. 

Of the remaining materials in Table IV, only Viton, neoprene rubber latex,poly(vinyl alcohol), butyl rubber, and butyl-coated nylon exhibited at least a 20-min breakthrough time forl,2 dichloro-ethane permeation to occur. The nitrile rubber latex, cement dipped nitrile rubber, polyethylene (medium density), and surgical rubber latex were all penetrated by 1,2-dichloroethane in less than 3 min and would be of little use in situations requiring the garment to be in constant contact with 1,2-dichloroethane. From the above, butyl rubber or Viton appear to be the best materials to protect the worker against 1,2-dichloroethane, but because of apparent lot-to-lot variations(20) in butyl properties, Viton appears to be the best suited material of these studies to protect the worker from this chemical. 

Butyl rubber is produced by a process in which isobutylene is copolymerized with a small amount of isoprene using aluminum chloride catalyst at temperatures around — 150° F. (20). The isoprene is used to provide some unsaturation, yielding a product that can be vulcanized (43). Vulcanized Butyl rubber is characterized by high tensile strength and excellent flex resistance furthermore, as a result of its low residual unsaturation (only 1 to 2% of that of natural rubber) it has outstanding resistance to oxidative aging and low air permeability. These properties combine to make it an ideal material for automobile inner tubes (3), and Butyl rubber has continued to be preferred over natural rubber for this application, even when the latter has been available in adequate supply. 

Kramer,O., Greco,R., Ferry,J.D. Viscoelastic properties of butyl rubber networks containing reptating polyisobutylene. Paper presented at the San Diego meeting of the American Physical Society, March, 1973. 

Table 10. Effect of promoter8 on the properties of vulcanized butyl rubber M ...

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